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Integrated Equipment Solutions for Pig, Cattle & Poultry Farms

Feed Silo Low-Level Sensor

Product Name Feed Silo Low-Level Sensor
Product Image Feed Silo Low-Level Sensor
Product Overview The Feed Silo Low-Level Sensor is designed to detect when stored feed falls to a predefined minimum level inside a livestock feed silo or bulk feed bin. It provides an early warning before the silo becomes empty, helping farm operators arrange feed replenishment and reduce the risk of interruptions to automatic feeding systems.

Depending on the silo material and project configuration, the sensor can use non-intrusive or point-level detection technology. A low-level sensing position is normally selected near the lower part of the silo or hopper, where the sensor monitors whether feed is present at the chosen threshold.

The system is suitable for pig farms, poultry farms, cattle facilities, feed mills and integrated livestock projects using outdoor or indoor feed silos. It can operate as a stand-alone warning device or connect with indicator lamps, alarm panels, PLCs and centralized farm management systems.
Key Features
  • Provides reliable low-level detection for livestock feed silos and bulk storage bins.
  • Helps prevent unexpected feed shortages and interruption of automatic feeding lines.
  • Detection position can be adjusted according to the required minimum feed reserve.
  • Suitable for pellets, grain, meal, powder and other compatible feed materials.
  • Non-intrusive configurations can avoid drilling into compatible polyester or fiberglass silo bodies.
  • Can be installed on new silos or retrofitted to suitable existing feed-storage systems.
  • Visual warning signal can be installed at the silo or remotely at a frequently monitored location.
  • Can interface with alarm panels, indicator lamps or farm automation equipment according to project requirements.
  • Simple adjustment and low-maintenance operation support commercial livestock farm use.
Structural Components
  • Sensor Head: Detects the presence or absence of feed at the selected monitoring point.
  • Sensing Element: Uses a suitable electrical sensing principle according to the selected sensor configuration.
  • Mounting Bracket: Positions the sensor securely on the silo support leg, hopper wall or designated installation point.
  • Adjustable Support: Allows the detection height to be selected according to the required low-level threshold.
  • Signal Output: Provides status information to a local indicator or external control system.
  • Indicator Lamp: Provides a clear visual warning when the feed level reaches the configured threshold.
  • Electrical Cable: Connects the sensor to the power supply, signal device or control cabinet.
  • Control Interface: Optional relay or compatible control output can be supplied according to project requirements.
Working Principle The sensor is positioned at the feed level that represents the minimum desired inventory inside the silo. While feed remains at or above this point, the sensor detects material presence and maintains the normal status signal.

As feed is consumed and the material surface falls below the sensing position, the sensor detects the change and switches its output. The output can activate a warning lamp, alarm device or signal input in the farm control system.

Capacitive point-level sensors detect changes in electrical capacitance caused by the difference between air and the stored material. Comparable systems can be used for powders, pellets, granules and grain, while sensitivity can be adjusted to match different feed characteristics.
Technical Specifications
Product Type Feed silo low-level sensor / point-level switch
Primary Application Low-feed warning in livestock silos and feed bins
Detection Technology Capacitive, non-intrusive or project-specific sensing configuration
Suitable Materials Pellets, grain, meal, powder and other compatible dry feed materials
Detection Function Fixed-point low-level detection
Detection Height Adjustable according to project requirements
Mounting Position Lower silo body, hopper cone or silo support area according to sensor design
Alarm Output Visual indicator, relay signal or control-system interface available
Power Supply According to selected sensor model and local electrical standards
Sensitivity Adjustment Available according to sensor configuration
Remote Indicator Available upon request
Control Integration PLC, alarm panel or farm controller integration available upon request
Applications
  • Commercial pig farms and sow farms
  • Broiler, layer and breeder poultry farms
  • Dairy and cattle feeding facilities
  • Fiberglass and polyester feed silos
  • Galvanized steel feed bins
  • Feed mills and premix storage systems
  • Automatic feeding installations
  • Bulk feed storage and delivery management
  • Steel structure livestock buildings
  • Farm automation and modernization projects
Customization Options The Feed Silo Low-Level Sensor can be selected according to silo material, silo geometry, feed type, required alarm threshold and farm control architecture.

Available options may include sensing technology, mounting bracket, adjustable support length, low-level position, signal cable length, local warning lamp, remote indicator, relay output and PLC interface.

For complete livestock projects, sensor locations and alarm logic can be coordinated with feed silos, automatic augers, chain-disc feeding systems, feed control cabinets and steel structure farm buildings according to project requirements.
Installation & Maintenance Before installation, determine the feed quantity that should remain when the low-level alarm is triggered. Select the sensing position based on silo geometry, hopper angle and the required reserve time before the next feed delivery.

For suitable non-intrusive configurations, the sensor can be mounted externally on the lower part of a fiberglass or polyester silo without penetrating the storage wall. Adjustable brackets allow the sensing height to be repositioned when required.

After installation, sensitivity should be checked using the actual feed material. Recalibration may be required when feed formulation, density, moisture characteristics or environmental conditions change significantly.

Routine maintenance is minimal, but operators should periodically inspect electrical cables, mounting brackets, signal indicators and sensor alignment. Keep the sensing area free from accidental mechanical damage and excessive contamination.
Project Cases On a commercial pig or poultry farm, the low-level sensor can be positioned near the lower cone of each feed silo and connected to an indicator located at the livestock-house entrance. When feed falls below the selected level, farm personnel receive a clear visual warning and can schedule the next feed delivery.

In larger multi-house projects, individual silo sensors can be connected to a centralized control panel so operators can monitor several feed-storage points from one location. This arrangement supports better feed logistics and reduces the need for frequent manual silo inspections.
Product FAQ Q: What does a feed silo low-level sensor do?
A: It detects when stored feed falls below a predefined point and sends a warning signal so the silo can be refilled before it becomes empty.

Q: Can it detect different types of feed?
A: Yes. Suitable sensor configurations can detect pellets, grain, meal, powders and other dry feed materials. Sensitivity may need adjustment when feed characteristics change.

Q: Can it be installed on an existing feed silo?
A: Yes. Retrofit installation is possible on compatible existing silos. Non-intrusive models are particularly useful where drilling into a fiberglass or polyester silo should be avoided.

Q: Can the low-level position be adjusted?
A: Yes. The sensor or mounting support can be positioned according to the required minimum feed reserve and silo configuration.

Q: Can the warning light be installed away from the silo?
A: Yes. A remote indicator can be installed at a livestock-house entrance, control room or other frequently monitored location.

Q: Can the sensor connect to a PLC or farm controller?
A: Relay or compatible control outputs are available according to the selected model and project requirements.

Q: Does the sensor require regular maintenance?
A: Maintenance requirements are generally low, but the mounting, cables, indicator and sensor response should be inspected periodically.

Q: What information is required for quotation?
A: Recommended information includes silo material, silo diameter, hopper geometry, feed type, required low-level position, power supply, cable length and required alarm or control-system interface.
Product Gallery Capacitive Feed Silo Low-Level Sensor

Feed Bin Point Level Sensor Installation

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