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SHEWUYOU · Livestock Equipment
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Coagulation and Flocculation Unit for Livestock Wastewater

Product Showcase Content
Product Name Coagulation and Flocculation Unit for Livestock Wastewater
Product Image coagulation and flocculation mixing tank for wastewater treatment
Illustrative process reference image; equipment shown is from another manufacturer.
Product Overview This unit conditions screened and equalized livestock wastewater before downstream solid-liquid separation. A rapid-mix stage disperses coagulant to destabilize fine suspended and colloidal particles. A subsequent low-shear stage promotes larger flocs that can be removed by a clarifier, dissolved air flotation unit, or suitable filtration system. The layout can be configured for commercial pig farms, livestock production sites, and agricultural wastewater treatment projects.
Key Features
  • Separate rapid and gentle mixing zones support controlled chemical contact and floc growth.
  • Compact tank or skid-mounted layouts can simplify integration into a new treatment plant or an existing pig farm utility building.
  • Accessible dosing points, sampling points, and mixer assemblies support adjustment during commissioning and routine operation.
  • Wetted materials and protective finishes can be selected for the wastewater chemistry and local farm conditions.
  • Modular connections allow coordination with screens, equalization tanks, lamella clarifiers, flotation equipment, and sludge handling systems.
Structural Components The project-specific assembly may include a feed inlet, coagulant injection point, rapid-mix chamber or inline mixer, baffled flocculation chamber, low-speed agitator, polymer preparation and dosing equipment, outlet connection, drain, overflow, sampling ports, and electrical control panel. A support skid, service platform, or weather cover can be specified to suit the plant arrangement.
Working Principle After upstream screening and flow equalization, wastewater enters the rapid-mix zone, where the selected coagulant is dispersed. The flow then passes into a lower-energy mixing zone; polymer may be added where jar testing indicates a benefit. Gentle agitation encourages particle collisions while limiting floc breakage. The conditioned stream flows to a separate clarification, flotation, or filtration stage. Chemical type and dose are determined from the actual wastewater and treatment objective.
Technical Specifications
  • Design flow and working volume: According to project requirements.
  • Mixing configuration and contact time: Customizable following process design and treatability testing.
  • Tank and wetted-part materials: Selected according to chemical compatibility and site conditions; available upon request.
  • Chemical dosing and controls: Manual or automated options available upon request.
  • Inlet, outlet, drain, and overflow connections: Sized according to the treatment train.
  • Installation arrangement: Designed according to local climate and farm conditions.
Applications Suitable for the liquid fraction of pig manure after primary separation, livestock barn washdown wastewater, and other agricultural effluents where fine suspended or colloidal matter requires chemical conditioning. It can serve as a pretreatment step ahead of sedimentation, dissolved air flotation, or selected filtration processes. Suitability for a particular waste stream should be confirmed through sampling and jar tests.
Customization Options Tank dimensions, compartment arrangement, mixer type, dosing package, instrumentation, connection positions, control interface, and outdoor protection are customizable. The unit can be coordinated with the available slab area, pipe routes, access clearances, and steel structure building layout of a commercial pig farm.
Installation & Maintenance Position the unit on an engineered, level support appropriate for its operating weight, with safe access to chemical storage and mixer components. Connect the screened wastewater feed, conditioned-water outlet, drainage, power supply, and downstream separation equipment according to the approved project drawings. Routine work includes checking dosing pumps and lines, cleaning injection points, inspecting agitators and seals, and adjusting chemical dose against observed floc formation and effluent quality.
Product FAQ

Can this unit treat raw pig manure directly?
Primary screening or manure separation is normally needed first to remove coarse solids and protect pumps, mixers, and dosing points.

Does it replace a clarifier?
No. It forms separable flocs; a downstream settling, flotation, or filtration stage removes them.

How are chemicals and dosing rates selected?
Selection depends on wastewater sampling, jar tests, the required downstream separation performance, and operating conditions.

Product Gallery inline flocculation assembly with chemical injection points
installed wastewater flocculation pipework
Illustrative reference images from FRC Systems; these are not SHEWUYOU project photographs. Confirm image-use rights before publication.

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