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Hot-Air Calf Dehorner

Product Showcase Content
Product Name Hot-Air Calf Dehorner
Product Image hot-air calf dehorner heating head
Product Overview The Hot-Air Calf Dehorner is a portable livestock-management tool designed for early-age calf disbudding using concentrated hot air rather than a conventional directly heated cauterizing ring.

The stainless steel handheld unit uses a replaceable gas cartridge to generate the hot-air stream. Automatic piezo ignition, balanced weight distribution and cordless operation make it practical for maternity barns, calf nurseries, outdoor hutches and other areas where unrestricted operator movement is important.

The reference configuration produces hot air at approximately 450°C, reaches operating temperature in about 60 seconds and uses a 22 mm working head for localized treatment of the horn-bud area.
Key Features
  • Hot-air disbudding principle provides broad surface treatment around the horn bud.
  • Approximate maximum hot-air temperature of 450°C.
  • Short reference heat-up time of approximately 60 seconds.
  • Reference treatment cycle of two short applications per horn bud.
  • Cordless gas-powered design requires no mains electrical connection during operation.
  • Automatic piezo ignition simplifies burner starting.
  • Stainless steel construction supports durability and long-term farm use.
  • Ergonomic design with balanced weight distribution improves operator handling.
  • 22 mm reference working-tip diameter for calf disbudding applications.
  • Approximately 120 minutes of reference operating time per compatible gas supply.
  • Protective metal carrying case supports transport and organized storage.
Structural Components
  • Stainless Steel Body: Provides a durable housing for the fuel and hot-air generation system.
  • Gas Cartridge Chamber: Holds the compatible replaceable fuel cartridge for cordless operation.
  • Piezo Ignition System: Produces the ignition spark without an external lighter or electrical supply.
  • Gas Control Knob: Controls the burner operating condition according to the equipment instructions.
  • Burner Assembly: Generates heat from the gas supply.
  • Hot-Air Tube: Directs the heated airflow toward the horn-bud treatment area.
  • 22 mm Working Head: Defines the treatment area around the calf horn bud.
  • Protective Guard: Separates the operator's grip area from the high-temperature working section.
  • Protective Case: Provides secure storage for the dehorner, tools and accessories.
Working Principle The gas cartridge supplies fuel to an internal burner that is started by the integrated piezo ignition system. The burner heats an airflow that is directed through the stainless steel working tube toward the horn-bud area.

Unlike conventional contact dehorners that rely primarily on a glowing metal ring, the hot-air system applies concentrated thermal energy across the surface of the horn-producing tissue.

Calf disbudding is an animal-health procedure and should be performed only by trained personnel using appropriate restraint, pain management and veterinary guidance. Local animal-welfare legislation and the equipment operating instructions must always be followed.
Technical Specifications
Product Type Portable hot-air calf dehorner
Reference Models 1766 / 1766-0
Operating Principle Gas-generated hot-air disbudding
Main Material Stainless steel
Maximum Hot-Air Temperature Approx. 450°C
Reference Heat-Up Time Approx. 60 seconds
Working Tip Diameter 22 mm
Reference Overall Length 31 cm
Reference Weight 675 g
Reference Operating Duration Approx. 120 minutes
Fuel Compatible butane gas cartridge
Reference Cartridge Capacity 110 ml
Ignition Automatic piezo ignition
Power Cable Not required
Storage Metal carrying case
Applications
  • Commercial dairy calf-rearing facilities.
  • Beef cattle breeding operations.
  • Maternity and calving barns.
  • Individual calf hutches.
  • Calf nursery pens and youngstock facilities.
  • Replacement-heifer operations.
  • Veterinary livestock-management teams.
  • Remote cattle facilities without convenient mains electricity.
  • Livestock equipment distributors and cattle-farm projects.
Customization Options
  • Supply Configuration: Available with or without gas cartridge according to destination-market requirements.
  • Spare Gas Nozzle: Available upon request.
  • Service Components: Replacement burner and sealing components available according to configuration.
  • Accessory Kit: Configurable according to project requirements.
  • Packaging: Distributor and project packaging available upon request.
  • Gas Supply: Selected according to applicable transport and destination-country regulations.
Installation & Maintenance
  • No mains electrical connection or permanent installation is required during operation.
  • Use only a compatible gas cartridge specified for the equipment configuration.
  • Inspect the gas connection, seals, ignition system and working head before use.
  • Install or replace gas cartridges only in a well-ventilated area away from flames, sparks and hot surfaces.
  • Keep the hot-air outlet and burner openings free from contamination.
  • Allow the unit to cool completely before maintenance or storage.
  • Inspect the gas nozzle and sealing components periodically for wear or leakage.
  • Replace damaged burner, nozzle or sealing components before further operation.
  • Store gas cartridges in accordance with local fire-safety requirements.
  • Keep the cooled dehorner in its protective metal case when not in use.
Product FAQ

Q: How is a hot-air calf dehorner different from a conventional dehorner?
A: Instead of relying mainly on direct contact with a glowing cauterizing ring, this design directs concentrated hot air over the horn-bud treatment area.

Q: What is the reference operating temperature?
A: The reference hot-air system reaches approximately 450°C.

Q: How quickly is the unit ready for use?
A: The reference heat-up time is approximately 60 seconds.

Q: What is the working-tip diameter?
A: The reference configuration uses a 22 mm working head.

Q: Does it require an electrical outlet?
A: No. The unit is gas powered and operates without a mains power cable.

Q: How long can it operate?
A: The reference operating duration is approximately 120 minutes with the specified fuel configuration.

Q: Is it intended for mature horns?
A: No. This equipment is intended for early calf disbudding rather than removal of fully developed mature horns.

Q: Can spare parts be supplied?
A: Yes. Compatible gas nozzles and selected burner and sealing components can be supplied according to the equipment configuration.

Product Gallery hot-air calf dehorner burner and airflow system

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