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Product Name	Inline Spray & Gel Vaccination System
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Product Overview	The Inline Spray & Gel Vaccination System is an automatic hatchery vaccination solution designed for day-old chicks. It combines spray vaccination and gel application within one integrated processing station. The equipment uses two independent application circuits, allowing spray and gel products to be controlled separately according to the vaccination program. Flat-nozzle spray technology improves coverage across the chick crate, while the gel dosing system provides consistent droplet size and even distribution. Its free-standing structure can be integrated with compatible hatchery conveyors, making it suitable for new chick-processing lines as well as modernization of existing commercial hatcheries.
Key Features	Dual Independent Application Systems: Spray and gel circuits operate independently for flexible hatchery vaccination programs. Combined Spray and Gel Processing: Two application methods can be incorporated into a single chick-processing station. Flat-Nozzle Spray Technology: Flat spray patterns are designed to improve coverage across standard chick crates. Precise Gel Dosing: Controlled gel delivery promotes consistent droplet size and uniform distribution. Inline Conveyor Integration: Free-standing construction can be adapted to compatible hatchery conveyor layouts. Continuous Equipment Monitoring: Operating conditions can be observed during production for improved process control. Cleaning In Place: Integrated CIP functionality supports routine hygiene and sanitation procedures. Maintenance-Friendly Structure: Adjustable nozzle holders and accessible service components simplify routine inspection and cleaning.
Structural Components	Main control and dosing cabinet Independent spray vaccination circuit Independent gel application circuit Flat spray nozzle assembly Adjustable nozzle support frame Gel distribution manifold Vaccine and gel supply lines Dosing components Monitoring controls Cleaning In Place circuit Conveyor interface structure Mobile or adjustable supporting frame according to configuration
Working Principle	Chick crates travel through the vaccination station on a compatible hatchery conveyor. As a crate enters the treatment area, the spray circuit applies the programmed liquid vaccine through flat-pattern nozzles positioned above the chicks. The independent gel circuit dispenses measured gel droplets through a separate distribution system. The spray and gel circuits can be configured according to the required hatchery vaccination protocol. After application, the chick crate continues to the next processing stage without requiring a separate manual vaccination station.
Technical Specifications	Product Type: Inline Spray & Gel Vaccination System Target: Day-old chicks Vaccination Technique: Spray and gel Number of Application Circuits: Two independent systems Reference Spray Dose: 10 ml to 20 ml Reference Gel Dose: 25 ml to 40 ml Spray Technology: Flat nozzle Gel Application: Controlled dosing system Cleaning System: Cleaning In Place Installation: Free-standing inline configuration Conveyor Compatibility: Adaptable according to project requirements Operating Height: Customizable Electrical Specification: According to project requirements Overall Dimensions: Available upon request
Applications	Commercial poultry hatcheries Day-old chick vaccination lines Broiler chick processing Layer chick processing Breeder chick processing Spray vaccination programs Gel administration programs Coccidiosis vaccination programs where applicable Respiratory vaccine application where applicable Automated chick conveyor systems Large poultry production projects
Customization Options	SHEWUYOU can configure the Inline Spray & Gel Vaccination System according to hatchery conveyor dimensions, chick crate size, required application method and production workflow. Customization options can include conveyor interface dimensions, equipment height, nozzle arrangement, gel distribution configuration, electrical specification, supply tubing and installation accessories. Final configuration can be designed according to project requirements and existing hatchery processing equipment.
Installation & Maintenance	Position the vaccination system beside the hatchery conveyor and align the application frame with the chick-crate travel path. Before production, verify nozzle position, spray pattern, gel distribution, dosing settings and conveyor clearance. Vaccine-contact components should be prepared and operated according to veterinary product instructions and the hatchery vaccination protocol. After production, the Cleaning In Place system can support flushing of the relevant circuits. Nozzles, tubing, dosing components and exposed surfaces should also be inspected and cleaned according to the hatchery sanitation program.
Project Cases	Inline spray and gel vaccination systems are suitable for commercial hatcheries seeking to combine multiple day-old chick treatment processes within a continuous conveyor workflow. The system can be incorporated into new hatchery automation projects or adapted to compatible existing conveyor lines. Project engineering typically considers chick-crate dimensions, conveyor height, line speed, available installation space, sanitation requirements and downstream chick handling equipment.
Product FAQ	Q: What does the Inline Spray & Gel Vaccination System do? A: It combines automatic spray vaccination and gel application for day-old chicks in one inline hatchery station. Q: Are the spray and gel systems independent? A: Yes. The reference equipment uses two independent application circuits. Q: What is the reference spray dose range? A: The reference system specifies a spray dose range of 10 ml to 20 ml. Q: What is the reference gel dose range? A: The reference system specifies a gel dose range of 25 ml to 40 ml. Q: Can the system be integrated with an existing hatchery conveyor? A: Yes. The free-standing configuration can be adapted to compatible hatchery conveyors according to project requirements. Q: Does the equipment include a cleaning system? A: Yes. The reference design includes a Cleaning In Place system to support hygienic operation and routine sanitation.
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