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| Product Name | Conveyor-Type Automatic Spray Vaccinator |
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| Product Overview | The Conveyor-Type Automatic Spray Vaccinator is designed for high-throughput spray vaccination of day-old chicks in commercial hatcheries. Chick boxes travel continuously through the vaccination station on a conveyor while an automatic spray system applies vaccine evenly across the birds. The system combines conveyor transport, photoelectric box detection, controlled liquid dosing and fan-pattern spray nozzles to improve vaccination consistency while reducing manual handling. Stainless-steel construction, adjustable conveyor speed and mobile caster-mounted configuration make the equipment suitable for integration into modern chick processing and hatchery automation lines. |
| Key Features | Automatic Conveyor Vaccination: Chick boxes move through the spray station continuously for efficient hatchery vaccination. Photoelectric Activation: A detection sensor identifies the incoming chick box and activates the spray cycle automatically. Uniform Fan-Pattern Spray: Fan-type nozzles distribute vaccine across the chick box to improve coverage uniformity. Adjustable Conveyor Speed: Belt speed can be adjusted to coordinate vaccination throughput with upstream and downstream hatchery equipment. Controlled Vaccine Dosing: The dosing system is designed to deliver a repeatable spray volume according to the selected vaccination program. Stainless-Steel Structure: Corrosion-resistant construction supports cleaning, sanitation and intensive hatchery operation. Mobile Installation: Caster wheels facilitate positioning, cleaning access and relocation within the hatchery. Production-Line Integration: Suitable for standalone operation or integration with chick counting, boxing and conveyor handling systems. |
| Structural Components | Stainless-steel supporting frame Conveyor belt assembly Adjustable conveyor drive Vaccine dosing unit Spray nozzle assembly Vaccine supply tubing Photoelectric box sensor Pneumatic control components Electrical control panel Chick-box guide rails Height-adjustable supports Caster wheels with braking components |
| Working Principle | Chick boxes are placed on the conveyor and transported toward the vaccination station at a controlled speed. When a box reaches the spray area, the photoelectric sensor detects its presence and activates the electro-pneumatic spray system. The dosing unit supplies the preset vaccine quantity to the nozzle, which generates a fan-shaped spray pattern over the chicks. The conveyor continues moving the box through the spray zone without unnecessary interruption. After vaccination, the chick box exits the unit and can proceed directly to the next hatchery handling operation. |
| Technical Specifications | Product Type: Conveyor-Type Automatic Spray Vaccinator Target: Day-old chicks Vaccination Method: Spray Reference Vaccination Capacity: Up to 55,000 chicks per hour Reference Dose: 15 ml or 20 ml per chick box Reference Power Supply: 220 V Main Structure: Stainless steel 304 Conveyor Speed: Adjustable Box Detection: Photoelectric sensor Spray Pattern: Fan-type spray Mobility: Caster-mounted configuration Height Adjustment: Adjustable support feet Conveyor Dimensions: According to project requirements Alternative Voltage: Available upon request |
| Applications | Commercial poultry hatcheries Day-old chick processing lines Broiler chick vaccination Layer chick vaccination Breeder chick vaccination Hatchery automation systems Chick counting and boxing lines Spray-route vaccination programs Large poultry production groups Integrated poultry projects |
| Customization Options | SHEWUYOU can configure the Conveyor-Type Automatic Spray Vaccinator according to chick-box dimensions, hatchery conveyor layout, required throughput and vaccination process. Customization options can include conveyor width, conveyor height, belt speed range, spray-nozzle arrangement, vaccine tank configuration, electrical specification and integration with upstream or downstream chick handling equipment. Final specifications can be designed according to project requirements and local hatchery operating conditions. |
| Installation & Maintenance | Install the vaccinator on a level floor and adjust the support height so the conveyor aligns correctly with adjacent hatchery equipment. Connect the electrical and compressed-air supplies according to the selected equipment configuration. Confirm conveyor movement, box detection and spray activation before introducing chicks. Before each vaccination session, check the nozzle pattern, vaccine dose, conveyor speed and sensor response. Uniform spray coverage should be confirmed before production begins. After operation, vaccine-contact components, tubing and nozzles should be cleaned according to the vaccine manufacturer's instructions. The conveyor, stainless-steel surfaces and sensor area should also be cleaned as part of the hatchery sanitation program. |
| Project Cases | Conveyor spray vaccination systems are suitable for hatcheries requiring consistent vaccination of large numbers of day-old chicks while maintaining a continuous chick-handling workflow. The equipment can be installed as an independent vaccination station or incorporated into automated counting, boxing, conveying and chick-processing lines. For complete poultry hatchery projects, the system can be coordinated with chick counters, box conveyors, vaccination equipment and other livestock production equipment. |
| Product FAQ | Q: What birds is the conveyor spray vaccinator designed for? A: It is primarily designed for spray vaccination of day-old chicks in commercial hatcheries. Q: How is the spray cycle activated? A: A photoelectric sensor detects the chick box and automatically triggers the spray system. Q: Can the conveyor speed be adjusted? A: Yes. The reference equipment uses adjustable conveyor speed to coordinate with hatchery production flow. Q: What is the reference vaccination capacity? A: The reference conveyor system is rated for up to approximately 55,000 chicks per hour. Q: What spray dose does the reference system use? A: The reference equipment provides 15 ml or 20 ml per chick box. Q: Can it be integrated into an existing hatchery conveyor? A: Yes. Conveyor height, width and interface dimensions can be configured according to project requirements. |
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