Product Showcase	Content
Product Name	Smart Inline Chick Spray Vaccination System
Product Image
Product Overview	The Smart Inline Chick Spray Vaccination System is an automated hatchery vaccination solution designed for continuous treatment of day-old chicks as chick boxes move through the counting and boxing line. The system uses compressed air to generate a controlled vaccine mist and automatically activates only when a chick box is detected beneath the spray zone. This helps improve application consistency while reducing unnecessary vaccine loss. The inline configuration can be integrated with chick counting, boxing and conveyor equipment, making it suitable for commercial hatcheries that require continuous vaccination without interrupting chick handling flow.
Key Features	Automatic Inline Vaccination: Spray is activated automatically when a chick box passes beneath the vaccination unit. Compressed-Air Mist Technology: Produces a controlled mist designed for effective spray vaccination of day-old chicks. Chick Box Detection: Sensors detect the presence of a chick box so vaccine is applied only when required. Dual Vaccine Tank System: A primary and backup reservoir arrangement supports automatic changeover and helps reduce process interruptions. Continuous Refilling: The larger reservoir can be refilled while vaccination continues through the smaller working tank. Transparent Drift Protection: See-through covers help contain the spray pattern and reduce drift outside the chick box. Integrated Hatchery Design: Suitable for integration with automatic chick counting and boxing systems. Food-Safe Vaccine Contact Parts: Reference vaccine containers and nozzles use materials intended for thorough cleaning and disinfection.
Structural Components	Spray Nozzle Assembly: Produces the vaccine mist over the chick box. Compressed-Air System: Supplies the air required for controlled atomization. Dual Vaccine Reservoirs: Include a smaller working tank and a larger refillable storage tank. Automatic Changeover System: Switches vaccine supply between reservoirs to support uninterrupted operation. Chick Box Sensors: Detect incoming chick boxes and trigger the spray cycle. Transparent Protective Covers: Help contain spray within the target area. Central Control Console: Houses operating controls, tank monitoring and refill warning functions. Conveyor Interface: Connects the spray vaccinator with the hatchery counting and boxing line.
Working Principle	Chick boxes are transported automatically beneath the spray vaccination unit by the hatchery conveyor. When a box is detected, the control system activates the compressed-air spray and delivers vaccine mist over the chicks. Transparent protection covers help maintain the spray pattern within the vaccination area. The dual-tank system supplies vaccine continuously. When required, the equipment automatically changes to the backup reservoir so the main tank can be refilled without stopping the vaccination process. After spraying, the chick box continues along the processing line to the next handling or stacking stage.
Technical Specifications	Product Type: Automatic Inline Chick Spray Vaccination System Target: Day-old chicks Reference Capacity: Up to 750 chick boxes/hour or 75,000 chicks/hour Reference Vaccine Tanks: 19.5 L and 5.7 L Air Requirement: Approximately 1.7 L per chick box at 6 bar Spray Activation: Automatic chick-box detection Tank Changeover: Automatic dual-tank changeover Vaccine Contact Materials: Food-safe materials, reference specification NSF-51 Spray Couplings: Reference NSF-61, NSF-51 and FDA food-contact compliant components Reference Motor Protection: IP55 Reference Sensor Protection: IP68 / IP69K Reference Control Panel Protection: IP66 Integration: Smart chick counting and boxing systems or compatible hatchery conveyors
Applications	The Smart Inline Chick Spray Vaccination System is suitable for high-capacity broiler hatcheries, layer hatcheries, breeder hatcheries and integrated poultry production facilities. Typical applications include spray vaccination of day-old chicks as part of automatic counting, boxing, processing and dispatch workflows. The system is especially suitable for hatcheries where continuous operation, reduced manual handling and repeatable vaccination coverage are important production requirements.
Customization Options	Conveyor integration: According to project requirements Chick box dimensions: Customizable Spray nozzle configuration: Available upon request Vaccine reservoir configuration: According to project requirements Control interface: Available upon request Air connection configuration: According to project requirements Hatchery line layout: Customizable Protective cover configuration: Available upon request Spare nozzle and maintenance kit: Available upon request
Installation & Maintenance	The spray vaccinator should be installed above or integrated with the chick-box conveyor at the designated vaccination point. Conveyor alignment, chick box height and sensor positioning should be confirmed before commissioning. Connect the compressed-air supply and vaccine delivery system according to equipment specifications. The detection sensors, nozzle pattern and automatic tank changeover should be checked before processing chicks. Vaccine-contact parts should be cleaned and disinfected according to hatchery hygiene procedures after use. Nozzles should remain free from vaccine residue or mineral deposits that may affect droplet formation. Routine maintenance includes checking pneumatic fittings, sensors, tank level systems, control components, transparent covers and conveyor interfaces.
Project Cases	Inline spray vaccinators can be incorporated into complete hatchery automation projects together with chick counting, boxing, stacking and conveyor systems. For new hatchery projects, the vaccination station can be coordinated with conveyor height, chick box format, compressed-air infrastructure, sanitation zoning and control-system requirements. Compatible systems may also be considered for modernization projects where existing chick processing lines require automated spray vaccination.
Product FAQ	Q: Is the system designed for inline hatchery operation? A: Yes. It is designed for integration with automatic chick counting, boxing and conveyor systems. Q: How is each spray cycle activated? A: Sensors automatically detect the presence of a chick box and trigger the compressed-air vaccine spray. Q: What is the reference processing capacity? A: The reference SmartCount spray vaccinator is rated up to 750 chick boxes per hour or approximately 75,000 chicks per hour. Q: Can vaccine be refilled without stopping production? A: Yes. The reference dual-tank system automatically changes to a backup reservoir while the larger reservoir is refilled. Q: How is vaccine drift reduced? A: Transparent protective covers help keep the spray pattern within the chick box area. Q: Can the system be integrated with different hatchery layouts? A: Yes. Conveyor interface, chick box dimensions and line arrangement can be configured according to project requirements.
Product Gallery