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SHEWUYOU · Livestock Equipment
Integrated Equipment Solutions for Pig, Cattle & Poultry Farms

Long Entrance Disinfection Mat System

Product Name Long Entrance Disinfection Mat System
Product Image long entrance disinfectant mat system for livestock biosecurity
Product Overview The Long Entrance Disinfection Mat System is a modular footwear biosecurity solution developed for entrances, personnel transition zones and other controlled-access areas in commercial livestock facilities. Its extended runner configuration allows personnel to take multiple steps across the disinfectant-treated surface, increasing footwear contact time compared with a short entrance mat. The system can be configured with entrance and exit sections plus additional center sections to suit different traffic volumes and building layouts. It is particularly suitable for commercial pig farms, swine production complexes, agricultural facilities and other high-traffic biosecurity zones.
Key Features
  • Extended runner layout provides multiple footwear contact steps across the treated surface.
  • Modular multi-section construction allows the overall system length to be adapted to the entrance and traffic flow.
  • Absorbent insert retains disinfectant solution and releases it under footwear pressure.
  • Contained mat-well construction helps minimize free-standing liquid, waves and splashing.
  • Durable rubber or equivalent waterproof base provides a stable containment structure for routine commercial use.
  • Suitable for high-traffic personnel entrances and large shift-change movements in livestock facilities.
  • Low-profile configurations can be considered where easier crossing and reduced entrance height are required.
  • Replaceable insert construction can simplify cleaning, maintenance and service rotation.
Structural Components
  1. Entrance Section: A designated end module provides the transition onto the disinfectant runner and can incorporate a sloped or low-profile access edge according to the selected configuration.
  2. Center Sections: Modular center units extend the effective disinfectant contact area and can be added according to required traffic flow and project length.
  3. Exit Section: The opposite end module provides a controlled transition away from the treated area.
  4. Absorbent Disinfectant Insert: A multi-layer absorbent insert retains the prepared solution and transfers disinfectant toward footwear soles when compressed.
  5. Liquid-Containment Base: A durable, liquid-resistant base forms the mat well and helps contain the disinfectant solution.
  6. Section Connectors: Mechanical clips or equivalent joining components can be used to maintain alignment between modular sections.
Working Principle / Structural Principle The absorbent insert acts as a disinfectant reservoir. After the selected disinfectant solution is added according to the chemical manufacturer's instructions, the insert retains the solution within its internal structure. As personnel walk across the runner, footwear pressure compresses the insert and brings disinfectant into contact with boot soles and tread areas. The extended configuration provides several consecutive steps through the treated zone, making it suitable for controlled personnel movement and high-traffic entrance points. Effective farm biosecurity also requires proper footwear cleaning, disinfectant concentration, contact time and solution replacement according to the applicable sanitation protocol.
Technical Specifications
Product Type Modular long-runner footwear disinfectant mat system
System Configuration Entrance section + center section(s) + exit section; configurable according to project requirements
Mat Depth Customizable; available in low-profile or deeper configurations according to application requirements
Base Material Durable rubber or equivalent liquid-resistant material, according to project requirements
Insert Material Multi-layer absorbent material; specification available upon request
Overall Length Customizable through modular center sections
Overall Width Customizable according to entrance dimensions and traffic requirements
Disinfectant Solution Selected according to the farm biosecurity program and chemical manufacturer's compatibility requirements
Operating Environment Designed according to local climate, farm conditions and installation environment
Applications
  • Commercial pig farms and swine production complexes
  • Pig barn personnel entrances and biosecurity transition zones
  • Farrowing, nursery and finishing buildings
  • Livestock production campuses with controlled personnel circulation
  • Poultry houses, dairy facilities and other agricultural buildings
  • Veterinary, quarantine and animal isolation areas
  • Farm changing-room exits and clean-to-dirty zone transitions
  • High-traffic entrances requiring extended footwear disinfectant contact
  • New livestock building construction and existing farm retrofit projects
Customization Options The Long Entrance Disinfection Mat System can be configured around the actual personnel flow and architectural conditions of a livestock project. Customization may include total runner length, number of center modules, mat width, working depth, entrance ramp configuration, base material, insert specification, color and packaging. For pig farm construction and steel structure building projects, the system can be coordinated with door openings, concrete floor levels, personnel hygiene rooms, corridor widths and biosecurity zoning. Customizable according to project requirements and available upon request.
Installation & Maintenance
  1. Prepare a clean, stable and reasonably level installation surface at the designated biosecurity entrance.
  2. Position the entrance, center and exit sections according to the planned personnel circulation route.
  3. Connect adjacent modules using the supplied joining method to maintain alignment during routine traffic.
  4. Install the absorbent inserts securely inside the base wells.
  5. Prepare and add the disinfectant solution strictly according to the disinfectant manufacturer's instructions.
  6. Remove excessive mud, manure and organic contamination from footwear before entering the disinfectant zone.
  7. Inspect the inserts and base regularly for contamination, damage, deformation or liquid leakage.
  8. Flush and rinse the insert and base with clean water at suitable maintenance intervals and allow the insert to drain and dry before reuse when required.
  9. Replace contaminated, worn or degraded inserts according to the farm's sanitation and biosecurity management plan.
Project Cases

Commercial Pig Farm Personnel Entrance: A long modular runner can be installed between the personnel hygiene zone and the controlled pig housing area to provide several disinfectant contact steps before workers enter the production building.

Large Livestock Production Campus: Multiple entrance systems can be arranged at separate biosecurity checkpoints according to the clean-zone and controlled-zone layout.

New Farm Construction: The runner length and entrance configuration can be incorporated into the architectural and MEP coordination process together with doors, floor drainage, hygiene rooms and personnel circulation routes.

Product FAQ
Q1: Why use a long entrance disinfectant mat instead of a standard short mat?
A: The extended runner provides multiple footwear contact steps and a longer treated passage, which is useful where personnel traffic is high or additional contact time is required.
Q2: Can the system be used in commercial pig farms?
A: Yes. It is designed for controlled personnel entrances, biosecurity transition zones and other livestock facility access points.
Q3: Can the runner length be customized?
A: Yes. The modular structure allows the overall length and number of center sections to be configured according to project requirements.
Q4: Is the disinfectant solution included?
A: The disinfectant chemical is normally supplied separately. The selected chemical must be compatible with the system materials and used according to the manufacturer's instructions.
Q5: Can the system be installed in an existing pig barn?
A: Yes. The modular format is suitable for both new livestock construction and retrofit applications, subject to suitable floor and entrance conditions.
Q6: Can a low-profile configuration be specified?
A: A low-profile configuration can be considered where easier entry and exit are required. The final depth and ramp arrangement are customizable according to project requirements.
Q7: How should the mat be maintained?
A: Regularly remove organic contamination, rinse the insert and base as required, inspect the system for wear and maintain the disinfectant solution according to the farm's biosecurity procedure.
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