Mobile Vehicle Disinfection System for Farms

• Modular Vehicle Disinfection Design: Pump, dosing, arch, wheel treatment and platform modules can be combined into an integrated farm entrance system.
• Automatic Vehicle Detection: Photocell control can activate the spraying cycle when a vehicle enters the treatment zone.
• Multi-Direction Spray Coverage: Nozzle lines can be arranged around the vehicle path to treat vehicle sides, chassis and wheels.
• High-Pressure Pumping System: The reference configuration provides 100 bar operating pressure and 21 L/min flow.
• Integrated Disinfectant Dosing: Filtering and dosing components support controlled delivery of compatible disinfectant solutions.
• Corrosion-Resistant Structure: Galvanized steel and AISI 304 stainless steel components are used in the reference configuration.
• Wheel and Chassis Treatment: Dedicated lower-level spray components can target areas that are difficult to treat with conventional hand spraying.
• Simple Assembly: The modular structure is designed for straightforward assembly using bolted connections without requiring special tools.
• Manual Override: Manual ON/OFF control can be incorporated alongside automatic operation.
• Project-Oriented Configuration: Structure, spray layout, vehicle clearance and control arrangement can be customized according to farm requirements.

• Disinfection Arch: Galvanized steel columns and beams form the overhead and side spray structure.
• Wheel and Chassis Treatment Frame: Low-level galvanized steel framework supports dedicated wheel and chassis spray lines.
• Spray Nozzle Lines: Flexible hoses and fogging nozzles distribute disinfectant around the vehicle passage.
• AISI 304 Stainless Steel Piping: Stainless connection pipes link the pump module with the arch assembly.
• High-Pressure Pump Module: Electric motor, high-pressure pump, control valve, safety valve and pressure gauge form the main pumping assembly.
• Disinfectant Filtering and Dosing Unit: Controls the introduction of compatible disinfectant into the spray circuit.
• Photocell Sensors: Detect vehicle movement and initiate automatic operation according to the configured control logic.
• Platform System: Galvanized steel platforms provide defined vehicle passage and support for the lower treatment structure.
• Control System: Includes automatic activation, manual ON/OFF control and operating-status indication according to configuration.
• Optional Washing Kit: A separate high-pressure washing arrangement can be added where pre-disinfection vehicle cleaning is required.

Reference specifications are based on a modular commercial vehicle disinfection configuration. Final pressure, flow, nozzle quantity, vehicle clearance, electrical system and structural dimensions should be confirmed according to the project design.

• Commercial Pig Farms: Vehicle disinfection at farm entrances and exits to support controlled biosecurity procedures.
• Poultry Production Complexes: Treatment of trucks, service vehicles and other authorized vehicles entering production areas.
• Cattle and Breeding Farms: Vehicle sanitation for livestock transportation and farm service traffic.
• Feed Mill and Agricultural Facilities: Controlled vehicle treatment at production and logistics entrances.
• Quarantine and Biosecurity Zones: Vehicle sanitation at designated transition points between clean and potentially contaminated areas.
• Livestock Transport Routes: Suitable for facilities requiring repeatable vehicle treatment procedures.
• New Farm Construction: Can be incorporated into the vehicle biosecurity area during farm layout and infrastructure planning.
• Farm Biosecurity Upgrades: Suitable for retrofitting existing sites where automated vehicle disinfection is required.

• Arch Dimensions: Width and height can be designed according to the largest vehicle expected to pass through the system.
• Spray Layout: Nozzle quantity, positioning and spray direction can be configured according to required vehicle coverage.
• Wheel and Chassis Treatment: Lower spray lines can be adapted to the vehicle wheelbase and chassis clearance.
• Pump Performance: Pressure and flow can be selected according to the chemical application method and project requirements.
• Dosing System: Disinfectant filtering and dosing components can be configured according to the selected chemical formulation.
• Control System: Automatic photocell activation, manual control, cycle timing and status indication can be configured according to the project.
• Material Selection: Galvanized steel, stainless steel and other suitable materials can be selected according to local climate and chemical compatibility.
• Vehicle Washing Module: A separate high-pressure washing kit can be incorporated when pre-disinfection cleaning is required.
• Site Integration: Platform arrangement, pipe routing, drainage interface and equipment positioning can be designed according to the farm's civil works.
• OEM / Project Supply: Branding, documentation, spare parts and packaging are available according to project requirements.

Installation: The modular structure is designed for straightforward assembly using bolted structural connections. The installation area should provide adequate vehicle clearance, a stable foundation, suitable drainage and appropriate access to water, electricity and chemical supply systems.

• Confirm the maximum vehicle dimensions and traffic direction before finalizing the arch structure.
• Install the galvanized steel frame on a level and properly engineered foundation.
• Secure structural columns, beams, platforms and lower wheel-treatment components according to the installation drawings.
• Connect stainless steel piping and flexible hoses according to the specified flow direction.
• Install photocells at positions that provide reliable vehicle detection.
• Connect the pump, dosing system and control cabinet according to the approved electrical design.
• Check all nozzle positions and spray patterns before commissioning.
• Inspect filters and clean them regularly to prevent reduced flow or nozzle blockage.
• Flush the spray circuit with clean water after chemical use when required by the chemical and equipment instructions.
• Inspect hoses, fittings, nozzles, valves and pressure components periodically.
• Check galvanized and stainless structural components for mechanical damage and chemical deposits.
• Test photocells, automatic cycles, emergency controls and manual override functions regularly.
• Protect the water and chemical system against freezing where required by local climate conditions.

Commercial Pig Farm Entrance: The system can be positioned at a controlled vehicle entry point to provide a defined disinfection stage for feed trucks, livestock transport vehicles, service vehicles and authorized farm traffic.

Large Poultry Complex: A customized arch can be integrated into the clean/dirty traffic layout of a multi-house poultry production site, with vehicle clearance and nozzle arrangement designed around the site's vehicle fleet.

Livestock Farm Construction Project: The system can be incorporated into the civil and MEP planning of a new farm, together with drainage, water supply, electrical power and vehicle circulation routes.

Existing Farm Biosecurity Upgrade: A modular structure can be configured for an existing entrance where automated vehicle treatment is required without rebuilding the entire farm traffic infrastructure.

Q: What is a Mobile Vehicle Disinfection System for Farms?
A: It is an arch-type vehicle sanitation system that applies a controlled disinfectant spray to vehicle exterior surfaces, wheels and chassis as vehicles pass through a designated farm biosecurity zone.

Q: Is the system suitable for pig farms?
A: Yes. It is designed for livestock production environments and can be incorporated into vehicle biosecurity procedures at commercial pig farms, poultry farms, cattle farms and breeding facilities.

Q: Can vehicle disinfection be automatic?
A: Yes. Photocell sensors can detect vehicle entry and activate the configured spraying cycle automatically.

Q: Does the system also disinfect vehicle wheels and chassis?
A: Yes. A dedicated lower-level treatment structure can be configured with spray lines for wheels and chassis in addition to the main vehicle disinfection arch.

Q: What is the reference pump performance?
A: The reference configuration operates at approximately 100 bar with a flow rate of 21 L/min. The pump itself is specified up to 150 bar.

Q: What materials are used for the structure?
A: The reference design uses galvanized steel for the main structural components and AISI 304 stainless steel for key connection piping.

Q: Can the arch dimensions be customized?
A: Yes. Arch width, height, nozzle arrangement and vehicle clearance can be designed according to the dimensions of the farm's vehicle fleet.

Q: Can it be used for both washing and disinfection?
A: Yes. A separate high-pressure washing module can be incorporated for projects requiring vehicle cleaning before the disinfection stage.

Q: Is the system difficult to install?
A: The modular structure is designed for straightforward assembly with bolted components and does not require special tools for the basic structural assembly.

Q: Can the system be customized for an international farm project?
A: Yes. Pump capacity, arch dimensions, spray layout, dosing system, electrical configuration, structural materials, drainage interface and control functions can be designed according to local climate, farm layout and project requirements.