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ULV Cold Fog Disinfection Machine

Product Name ULV Cold Fog Disinfection Machine
Product Image ULV cold fog disinfection machine for livestock farms
Product Overview The ULV Cold Fog Disinfection Machine is a professional aerosol generator designed for controlled application of compatible liquid formulations in livestock farms, commercial pig houses, poultry facilities, greenhouses, food-processing areas and other enclosed or open treatment environments.

The machine uses a high-volume airflow system and precision dosing nozzle to convert the working solution into a fine aerosol. Compared with conventional low-volume spraying, ULV application can distribute a larger number of fine droplets from a controlled quantity of liquid, helping improve coverage in suitable treatment areas.

Its mobile wheeled frame, adjustable aerosol head, replaceable dosing nozzles and corrosion-resistant solution system make it suitable for professional farm sanitation programs. The equipment can be configured according to local electrical standards, farm layout and project requirements.
Key Features
  • ULV Cold Fog Technology: Produces fine aerosol droplets for controlled low-volume application in suitable treatment environments.
  • Precision Dosing: Interchangeable dosing nozzles provide different liquid output rates according to the selected formulation and application procedure.
  • Fine Droplet Distribution: The reference configuration produces a volume median diameter below approximately 25 microns when applying water at 10 L/h.
  • High Airflow: An air compressor output of approximately 1 m³/min supports efficient aerosol transport through the target area.
  • Adjustable Aerosol Head: The spray head can be positioned through a 360° adjustment range for flexible directional application.
  • Mobile Farm Equipment: Two pneumatic tires and a welded metal frame allow the unit to be transported between livestock buildings and treatment areas.
  • Durable Solution System: The solution circuit is designed with chemical-resistant components for professional agricultural applications.
  • Maintenance-Friendly Motor and Blower: Enclosed drive components help protect the internal mechanism during routine fogging operations.
  • Optional Automation: Semi-automatic or timer-based control can be available according to project requirements.
Structural Components
  • Electric Asynchronous Motor: Drives the blower and air-compression system.
  • Air Compressor: Generates the airflow required to atomize and transport the working solution.
  • HD-PE Solution Tank: Standard tank capacity is 20 L, with larger tank configurations available upon request.
  • Solution Line: Chemical-resistant tubing transfers the formulation from the tank to the dosing and aerosol system.
  • Precision Dosing Nozzle: Controls liquid delivery and supports consistent application rates.
  • 360° Adjustable Aerosol Nozzle: Directs the aerosol toward selected areas of the livestock building.
  • Welded Metal Frame: Provides structural support for the tank, motor, compressor and fogging assembly.
  • Pneumatic Tires: Support mobile movement across suitable farm floors and service areas.
  • Air Filtration Assembly: Protects the airflow system from dust and particulate contamination during operation.
Working Principle / Structural Principle The ULV cold fogging process uses airflow rather than thermal energy to atomize the working solution. Liquid from the solution tank passes through the dosing system at a controlled rate and reaches the aerosol nozzle. A high-velocity air stream then breaks the liquid into fine droplets and carries the aerosol toward the target area.

The dosing nozzle determines the approximate application rate, while the aerosol head can be adjusted to direct the fog. Different nozzle sizes can be selected to provide different liquid output rates. Under reference test conditions, water application can range from approximately 6.3 to 20 L/h depending on the dosing nozzle configuration.

ULV technology is intended to minimize the application volume required for a specified treatment while creating a high number of small droplets. Actual droplet size, suspension time and coverage depend on the formulation, nozzle selection, temperature, humidity, ventilation, building geometry and operating conditions.
Technical Specifications
Product Type ULV Cold Fog Disinfection Machine
Motor 1.5 kW asynchronous motor reference configuration
Power Supply 230 V AC / 50 Hz standard reference; 230 V / 60 Hz and 110–120 V / 60 Hz configurations available according to requirements
Current Consumption Approx. 9.25 A at 230 V; approximately 19 A at 110 V reference configuration
Compressor Airflow Approx. 1.0 m³/min
Operating Pressure Approx. 0.22 bar
Air Velocity at Nozzle Approx. 200 m/s
Solution Tank 20 L HD-PE standard; 45 L option available upon request
Dosing Nozzles 0.8 / 1.0 / 1.2 mm standard; 0.6 mm optional
Water Application Rate Approx. 6.3 / 10 / 15 / 20 L/h depending on dosing nozzle
Droplet Spectrum VMD below approximately 25 μm for water at 10 L/h; actual droplet size depends on formulation and operating conditions
Horizontal Fog Range Up to approximately 30 m under optimal conditions with water and suitable fog additive
Aerosol Nozzles 1, 360° adjustable
Frame Welded galvanized steel frame; stainless steel frame option available
Mobility Two pneumatic tires
Dimensions Approx. 590 × 570 × 1160 mm
Empty Weight Approx. 47–56 kg depending on configuration
Control Manual standard; semi-automatic and timer options available upon request
Applications
  • Commercial pig house and swine production facility disinfection
  • Livestock-house hygiene and biosecurity programs
  • Empty-house treatment before animal placement
  • Poultry house sanitation and compatible aerosol applications
  • Veterinary and animal breeding facilities
  • Greenhouse and controlled-environment agriculture applications
  • Food-processing and storage-area hygiene where the formulation is approved
  • Mold, mildew and odor-control applications using compatible products
  • Application of approved livestock vaccines or veterinary formulations according to manufacturer protocols
  • Pest and vector control applications where ULV treatment is permitted
  • Livestock farm renovation and biosecurity equipment projects

The machine should only be used with formulations whose labels specifically permit the selected ULV or aerosol application method. Chemical concentration, contact time, ventilation, animal occupancy and operator protection requirements must follow the applicable product label and local regulations.
Customization Options The ULV Cold Fog Disinfection Machine can be configured for different international livestock projects and operating environments.
  • Electrical Configuration: 230 V / 50 Hz, 230 V / 60 Hz or 110–120 V / 60 Hz according to destination-market requirements.
  • Solution Tank: Standard 20 L tank with optional larger capacity according to project requirements.
  • Dosing System: Different dosing nozzle sizes can be selected to match the required application rate.
  • Frame Material: Galvanized steel standard configuration with stainless steel construction available upon request.
  • Control System: Manual, semi-automatic or timer-based control according to project requirements.
  • OEM Configuration: Product labeling, packaging and supply quantities can be customized for distributors and agricultural engineering companies.
  • Farm-Specific Configuration: Equipment selection can be designed according to local climate, barn dimensions, ventilation system, electrical standards and sanitation workflow.
Installation & Maintenance

Installation: The mobile fogger does not require permanent structural installation. Position the unit on a stable surface, connect it to a compatible electrical supply and place the aerosol nozzle according to the treatment plan and building airflow conditions.

  • Check the electrical supply, solution tank, dosing nozzle, tubing and aerosol head before operation.
  • Use only compatible and approved formulations at the concentration specified on the product label.
  • Select the dosing nozzle according to the required application rate.
  • Keep the air filter clean to maintain stable airflow performance.
  • Keep the aerosol nozzle and solution line free from blockage or chemical residue.
  • Flush appropriate liquid-contact components after use when required by the formulation and operating procedure.
  • Disconnect the machine from the power supply before cleaning, maintenance, repair or movement.
  • Inspect the frame, pneumatic tires, tubing, fittings and electrical cable periodically.
  • Protect the motor, compressor and electrical components from direct water exposure during cleaning.
  • Store the equipment in a clean, dry and protected area when not in operation.
Project Cases The ULV Cold Fog Disinfection Machine can be incorporated into commercial livestock biosecurity projects as part of a standardized cleaning and disinfection equipment package.

For new pig farm construction, the equipment can be selected according to the number and volume of livestock houses, internal pen layout, ventilation strategy, farm capacity and sanitation workflow. Its mobile frame allows one unit to serve multiple suitable buildings or production sections.

For livestock groups, agricultural engineering companies and distributors, configuration and quantities can be planned according to project requirements. Electrical standards, tank capacity, dosing options, frame construction and control functions can be specified for the destination market.
Product FAQ

Q: What is a ULV cold fogger?
A: A ULV cold fogger uses high-velocity airflow and controlled liquid dosing to produce a fine aerosol without thermal fogging. It is used for suitable disinfection, pest-control, plant-protection and other approved applications.

Q: What is the standard tank capacity?
A: The reference configuration uses a 20 L HD-PE solution tank. A larger 45 L configuration can be available upon request.

Q: What droplet size can the machine produce?
A: Under a reference water application condition of 10 L/h, the VMD is below approximately 25 microns. Actual droplet size varies with formulation, dosing nozzle and operating conditions.

Q: How far can the fog travel?
A: A horizontal range of up to approximately 30 m is specified under optimal conditions with water and a suitable fog additive. Actual range depends on building conditions and the formulation used.

Q: Is the machine suitable for commercial pig farms?
A: Yes. It can be incorporated into livestock-house sanitation and biosecurity programs, particularly where controlled aerosol application is appropriate.

Q: Can the dosing rate be adjusted?
A: Yes. Different dosing nozzles provide different liquid output rates. The appropriate nozzle should be selected according to the approved application procedure and formulation.

Q: Can the electrical configuration be customized?
A: Yes. Configurations can be supplied according to destination-market voltage and frequency requirements, subject to project specifications.

Q: Can it be used with acid-based solutions?
A: A chemical-resistant solution system can be configured for suitable formulations. Chemical compatibility must always be confirmed before use, and the selected formulation must be approved for the intended ULV application.

Q: Can the machine be used while livestock are inside the building?
A: Animal occupancy depends on the specific formulation, its approved label, droplet/application requirements and farm protocol. The disinfectant or treatment manufacturer's instructions and local regulations must be followed before treatment.

Product Gallery Portable ULV cold fogger for livestock disinfection


 

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