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Automatic Fresh Milk Management System for Calves

Product Showcase Content
Product Name Automatic Fresh Milk Management System for Calves
Product Image automatic fresh milk management Smart Tank for calves
Product Overview The Automatic Fresh Milk Management System for Calves creates an automated milk-handling chain between the milking area and the calf barn. Fresh milk selected for calf feeding can be collected near the milking robot or milking parlor, transferred automatically to the calf-rearing area, cooled in a closed storage system and made continuously available to compatible automatic calf feeders.

The system reduces manual bucket transport, helps maintain consistent milk quality and supports a more hygienic and labor-efficient calf-feeding workflow. Individual components can be combined according to the existing dairy farm layout and project requirements.
Key Features
  • Automated transfer of fresh milk from the milking area to the calf barn.
  • Reduces manual carrying of milk buckets and other routine transport work.
  • Closed milk-handling process helps preserve fresh-milk quality.
  • Integrated cooling keeps fresh milk available for automatic calf feeding.
  • Milk Collector can transfer fresh milk over long distances between farm buildings.
  • Automatic rinsing helps maintain hygiene after each milk-transfer cycle.
  • Smart Tank provides refrigerated temporary storage close to the calf feeder.
  • Milk-contact components can be cleaned with suitable detergents.
  • Compatible with automatic calf feeders for preparation of individual fresh-milk portions.
  • Optional pasteurization can be integrated according to farm requirements.
Structural Components
  • Milk Collector: Receives selected fresh milk near the milking robot or milking parlor and automatically transfers it toward the calf barn.
  • Milk Transfer Line: Closed pipeline connects the milk collection area with the calf-feeding area.
  • Transfer Pump: Moves fresh milk automatically between system components.
  • Smart Tank: Provides refrigerated temporary storage and keeps fresh milk available for the calf feeder.
  • Cooling Unit: Maintains appropriate refrigerated storage conditions for fresh milk.
  • Automatic Cleaning Circuit: Rinses and cleans milk-contact components after transfer and during scheduled sanitation procedures.
  • Optional Pasteurizer: Can be integrated where milk heat treatment is required.
  • Automatic Calf Feeder Interface: Supplies stored fresh milk to compatible automatic feeding equipment for portion preparation.
Working Principle Fresh milk designated for calf feeding is separated at the milking robot or milking parlor and directed to the Milk Collector. The collector automatically transfers the milk through a closed pipeline to the calf barn.

The Smart Tank receives and cools the incoming milk, maintaining a refrigerated supply close to the automatic calf feeder. When a calf requests a permitted portion, the connected feeder draws the required fresh milk from storage and prepares the ration according to its feeding program.

After milk-transfer cycles, the collection and transfer system is automatically rinsed. Cleaning procedures help reduce milk residues and maintain hygienic conditions throughout the cow-to-calf milk pathway.
Technical Specifications
Product Type Automatic Fresh Milk Management System for Calves
Milk Source Milking Robot or Milking Parlor
Milk Collector Capacity 25 L Reference Configuration
Milk Transfer Distance Up to 100 m Reference Configuration
Transfer Method Automatic Pumped Milk Transfer
Milk Storage Refrigerated Smart Tank
Reference Smart Tank Options 100 L / 300 L on Compatible Configurations
Collector Cleaning Automatic Water Rinse and Pulsating Compressed-Air Cleaning
Storage-System Cleaning Detergent Cleaning of Milk-Carrying Components
Pasteurization Optional
Calf Feeder Integration Compatible Automatic Fresh-Milk Calf Feeding System
System Layout Customizable according to Project Requirements
Applications
  • Commercial dairy farms feeding calves with fresh whole milk.
  • Automatic milking robot farms.
  • Conventional milking-parlor dairy operations.
  • Large calf-rearing and replacement-heifer facilities.
  • Dairy farms with separate milking and calf housing buildings.
  • Automated calf barns with individual or group feeding stations.
  • New steel-structure dairy farm construction projects.
  • Existing dairy farms upgrading from manual bucket transport to automated milk handling.
Customization Options The fresh milk management system can be adapted to the distance between the milking area and calf barn, daily calf milk demand, existing farm equipment and selected automatic calf feeder.

Available project configurations may include Milk Collector integration, different Smart Tank capacities, optional pasteurization, automatic calf feeder connection, milk-transfer pipeline layout, drainage and sanitation equipment.

Existing compatible farm components can also be incorporated where technically suitable. Final system configuration is customizable and available upon request.
Installation & Maintenance
  • Install the Milk Collector close to the selected calf-milk outlet in the milking area.
  • Route the closed milk-transfer line safely between the milking area and calf barn.
  • Protect pipelines from mechanical damage, animals and unsuitable environmental exposure.
  • Install the Smart Tank on a stable, level floor near the automatic calf feeder.
  • Provide suitable electrical power, water, drainage and compressed-air connections according to system configuration.
  • Verify automatic transfer, cooling and cleaning functions during commissioning.
  • Inspect pumps, hoses, seals, valves and milk-contact surfaces routinely.
  • Maintain the cooling system and confirm proper milk-storage temperatures.
  • Use suitable dairy-equipment detergents according to the sanitation program.
  • Keep milk-transfer and storage components closed and clean between operating cycles.
Product FAQ Q: What is the main purpose of the fresh milk management system?
A: It automates the collection, transfer, refrigerated storage and supply of fresh milk from the milking area to an automatic calf feeder.

Q: How far can fresh milk be transported?
A: The reference Milk Collector configuration can transfer milk over distances of up to approximately 100 meters.

Q: Does the system reduce manual bucket handling?
A: Yes. Automatic milk transfer eliminates much of the routine work associated with carrying fresh milk between the milking area and calf barn.

Q: How is fresh milk stored before feeding?
A: Fresh milk is transferred to a refrigerated Smart Tank located near the automatic calf feeder.

Q: Is the milk-transfer system cleaned automatically?
A: Yes. The Milk Collector is automatically rinsed with water after transfer and can be cleaned using pulsating compressed air.

Q: Can a pasteurizer be included?
A: Yes. Pasteurization can be integrated as an optional component according to the farm's milk-management strategy.

Q: Can existing farm equipment be incorporated?
A: Compatible existing components can be integrated where technically suitable, allowing the system to be adapted to different farm layouts.

Q: Can the system connect directly to an automatic calf feeder?
A: Yes. The refrigerated fresh-milk supply is designed to provide milk to compatible automatic calf feeders for preparation of individual portions.
Product Gallery GEA fresh milk management Milk Collector for calves

GEA Smart Tank for automatic calf fresh milk management

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