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Single-Channel Semen Straw Filling and Sealing Machine

Published: 2026-09-15 Views: 0 Comments: 0 Source: SHEWUYOU Products Team Request a Quote
Product Name Single-Channel Semen Straw Filling and Sealing Machine
Product Image single-channel semen straw filling and sealing machine
Product Overview The Single-Channel Semen Straw Filling and Sealing Machine is a compact automatic solution for controlled filling and ultrasonic sealing of animal semen straws. Its single-channel configuration processes one straw per cycle, making it particularly suitable for handling small volumes of valuable ejaculates and for breeding facilities requiring flexible batch processing.

The machine integrates a straw hopper, filling and suction assemblies, vacuum pump, pressure control, and ultrasonic sealing system into a compact processing unit. The enclosed filling and sealing area supports hygienic operation while providing convenient visibility of the filling process.

It is suitable for commercial pig farms, boar studs, livestock breeding centers, artificial insemination laboratories, genetic improvement programs, veterinary reproduction facilities, and agricultural engineering projects.
Key Features
  • Single-channel design for filling and sealing one semen straw per cycle.
  • Processing capacity of approximately 4,000 straws per hour under suitable operating conditions.
  • Ultrasonic sealing technology for consistent and reliable straw closure.
  • Integrated vacuum pump and pressure controller simplify machine installation and operation.
  • Compact construction requires limited laboratory floor or workbench space.
  • Completely enclosed filling and sealing area supports hygienic and safe operation.
  • Designed for both 0.25 ml and 0.5 ml semen straws.
  • Conversion between 0.25 ml and 0.5 ml straw formats can be completed within a few minutes without changing machine components.
  • Interchangeable hopper and nozzle assemblies support different straw configurations.
  • External ultrasonic generator can be positioned according to the available laboratory layout.
Structural Components The machine consists of a compact metal housing, enclosed filling and sealing chamber, interchangeable straw hopper, single-needle filling nozzle, single-needle suction nozzle, semen cone or reservoir connection, filling and suction tubing, integrated vacuum pump, pressure controller, ultrasonic sealing unit, control components, sensors, and safety devices.

Dedicated filling and suction nozzles are available for 0.25 ml and 0.5 ml straw formats. A stainless-steel fixing unit can be used to provide stable positioning of the filling and suction assemblies where required. Consumable tubing, washers, semen cones, and other wear components can be replaced during routine service.
Working Principle / Structural Principle Empty semen straws are loaded into the hopper and automatically positioned in the filling area. The vacuum pump draws the prepared semen mixture from the connected semen cone or reservoir through the suction and filling circuit. The pressure controller helps maintain stable filling conditions during the cycle.

After the required semen volume has been introduced, the straw is moved to the sealing position. The ultrasonic sealing system closes the straw end to form a consistent seal. The enclosed processing chamber keeps the filling and sealing operations within a controlled working area.

The single-channel configuration provides a short and straightforward product flow path, making the machine especially suitable for small production batches, valuable semen samples, breeding laboratories, and facilities that process different ejaculates sequentially.
Technical Specifications
Filling Channels 1 channel
Processing Capacity Approx. 4,000 straws/hour under suitable operating conditions
Compatible Straw Volume 0.25 ml and 0.5 ml straw configurations
Straw Hopper Capacity Approx. 2,200 straws for 0.25 ml or 1,300 straws for 0.5 ml
Sealing Method Ultrasonic sealing
Vacuum System Integrated vacuum pump and pressure controller
Machine Dimensions Approx. 460 × 350 × 410 mm (W × H × D), plus ultrasonic generator
Electrical Connection 110 V / 60 Hz or 230 V / 50 Hz; other configurations available upon request
Ultrasonic Generator External casing; can be installed up to approximately 2.5 m from the machine
Applications
  • Commercial pig farms and swine breeding operations
  • Boar studs and centralized porcine semen laboratories
  • Livestock genetic improvement and nucleus breeding farms
  • Artificial insemination and animal reproduction laboratories
  • Veterinary reproductive service centers
  • Livestock research and breeding technology facilities
  • Small and medium-scale semen processing operations
  • Agricultural engineering and turnkey livestock projects
  • Livestock equipment distributors, agents, and project procurement companies

For commercial pig farm construction projects, the machine can be incorporated into a dedicated semen laboratory together with semen collection, analysis, dilution, filling, sealing, identification, storage, and cold-chain equipment.
Customization Options The equipment can be configured according to project requirements, including straw format, filling and suction nozzle configuration, hopper arrangement, semen cone connection, electrical supply, ultrasonic generator position, laboratory layout, and integration with compatible straw printing or identification systems.

For international livestock projects, the installation arrangement can be designed according to local climate, farm conditions, laboratory workflow, biosecurity requirements, available space, local electrical standards, and required production capacity.

The machine can also be supplied as part of a wider semen processing solution for commercial pig farms, breeding companies, engineering contractors, distributors, agents, and agricultural project buyers.
Installation & Maintenance The compact machine is suitable for installation on a stable and level laboratory work surface. Installation requires an appropriate electrical connection, adequate working clearance, a suitable semen cone or reservoir connection, and a clean processing environment.

The external ultrasonic generator can be positioned separately according to the laboratory layout. The machine can be installed within a controlled-temperature semen processing room where required by the breeding and semen handling procedure.

Routine maintenance includes cleaning the enclosed filling and sealing area, checking the filling and suction nozzles, inspecting tubing and washers, maintaining the straw hopper, checking the sealing system, and replacing consumable components when necessary. Maintenance should follow the final equipment configuration and supplied operating instructions.
Project Cases The Single-Channel Semen Straw Filling and Sealing Machine is suitable for breeding facilities that require compact equipment and flexible processing of valuable semen batches. Its small footprint makes it practical for laboratories where floor and workbench space must be used efficiently.

For new pig farm construction and breeding-center projects, the equipment can be incorporated into a dedicated reproductive laboratory and coordinated with semen collection rooms, quality-control areas, storage systems, hygiene zones, utility services, and other livestock equipment.
Product FAQ

Q1: How many straws can the machine fill per cycle?
A: The single-channel configuration fills and seals one semen straw per cycle.

Q2: What is the machine capacity?
A: The reference configuration has a capacity of approximately 4,000 straws per hour. Actual output depends on straw format, operating conditions, semen handling procedures, and production workflow.

Q3: Can it process both 0.25 ml and 0.5 ml straws?
A: Yes. The machine supports both 0.25 ml and 0.5 ml straw configurations, with conversion possible within a few minutes without exchanging machine parts.

Q4: What sealing technology is used?
A: The machine uses ultrasonic sealing technology to close the semen straw after filling.

Q5: Is the machine suitable for small semen volumes?
A: Yes. The single-channel configuration is particularly suitable for processing small volumes of valuable ejaculates and for sequential batch processing.

Q6: Can the machine be integrated into a complete semen processing line?
A: Yes. It can be used as a stand-alone filling and sealing unit or integrated with compatible printing, identification, storage, and other semen processing equipment.

Q7: Can the equipment be customized for an international livestock project?
A: Yes. Configuration can be adapted according to straw specifications, electrical standards, laboratory layout, climate, farm conditions, hygiene requirements, and project production needs.
Product Gallery
MPP Uno single-channel semen straw filling machine
automatic semen straw filling and sealing equipment
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