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Four-Channel Semen Straw Filling and Sealing Machine

Published: 2026-09-15 Views: 0 Comments: 0 Source: SHEWUYOU Products Team Request a Quote
Product Name Four-Channel Semen Straw Filling and Sealing Machine
Product Image semen straw filling and sealing equipment
Product Overview The Four-Channel Semen Straw Filling and Sealing Machine is designed for automated preparation of semen straws in professional animal breeding and artificial insemination facilities. The four-channel configuration enables filling of one to four straws per cycle, helping improve processing efficiency while maintaining consistent filling and sealing performance.

The system combines controlled vacuum filling with ultrasonic sealing in a compact, enclosed processing area. It is suitable for commercial pig farms, boar studs, livestock breeding groups, semen laboratories, veterinary reproduction centers, genetic breeding projects, and agricultural engineering projects requiring standardized semen straw processing.
Key Features
  • Four-channel filling system for processing 1 to 4 semen straws at a time.
  • PLC-controlled vacuum system for stable and repeatable filling performance.
  • Ultrasonic sealing unit for reliable and consistent straw closure.
  • Fully enclosed filling and sealing area supports hygienic operation and operator safety.
  • Touchscreen control interface for process settings and machine status monitoring.
  • Memory function can store multiple filling and sealing parameter sets for different straw and extender combinations.
  • Quick changeover between 0.25 ml and 0.5 ml straw configurations.
  • Exchangeable filling and suction needle assemblies simplify preparation for a new production batch.
  • Semen-saving control can reduce the number of active filling needles as the remaining semen volume decreases.
  • Suitable for stand-alone operation or integration with compatible straw printing and identification systems.
Structural Components The machine consists of a durable equipment housing, enclosed filling and sealing chamber, interchangeable straw hopper, four-needle filling head, suction needle assembly, semen reservoir or semen cone connection, filling and suction tubing, vacuum unit, ultrasonic sealing module, PLC control system, touchscreen interface, sensors, and electrical control components.

The modular filling and suction assemblies allow convenient replacement of wear parts and facilitate format conversion. Product-contact components and tubing can be selected according to semen handling procedures and project requirements.
Working Principle / Structural Principle Empty semen straws are supplied through the hopper and positioned beneath the filling head. The vacuum system draws the prepared semen mixture from the reservoir through the filling needles and into the straws under controlled process conditions. The PLC coordinates vacuum, filling, straw movement, and sealing operations.

After filling, the straws enter the sealing position where the ultrasonic sealing unit closes the straw ends. The operator can select from one to four active filling channels according to production requirements. When the semen volume becomes low, the system can automatically reduce the number of active filling needles and return residual semen from inactive lines to the reservoir, helping minimize product loss.
Technical Specifications
Filling Channels 4 channels
Filling Mode 1 to 4 straws per cycle, operator selectable
Compatible Straw Volume 0.25 ml and 0.5 ml configurations
Sealing Method Ultrasonic sealing
Control System PLC microprocessor control with touchscreen interface
Production Capacity Approx. 14,000 straws/hour for comparable four-channel configurations; actual output depends on operating conditions and configuration
Machine Dimensions Approx. 650 × 390 × 500 mm; final configuration available upon request
Ultrasonic Generator External configuration available; installation arrangement according to project requirements
Power Supply 115 V or 230 V / 50-60 Hz, subject to final configuration
Applications
  • Commercial pig farms and large-scale swine production systems
  • Boar studs and centralized porcine semen processing centers
  • Livestock breeding groups and genetic nucleus farms
  • Artificial insemination and animal reproduction laboratories
  • Veterinary reproduction and breeding service centers
  • Livestock research and genetic improvement projects
  • Agricultural engineering projects and turnkey pig farm construction
  • Livestock equipment distributors, agents, and project procurement companies

For integrated pig farm projects, the equipment can be incorporated into a dedicated semen laboratory together with semen collection, quality analysis, dilution, filling, sealing, identification, storage, and cold-chain processes.
Customization Options The machine configuration can be customized according to project requirements. Available options may include straw size and format, filling and suction needle assemblies, hopper configuration, vacuum parameters, control interface, electrical supply, equipment layout, printing or identification integration, and compatible upstream or downstream semen processing equipment.

For international livestock projects, the installation and equipment layout can be designed according to local climate, farm conditions, laboratory workflow, hygiene requirements, available floor space, utility conditions, and production capacity.
Installation & Maintenance The machine is designed as a compact processing unit suitable for installation in a semen laboratory, breeding center, or controlled processing room. Installation requires a stable and level working surface, suitable electrical supply, sufficient operating clearance, and a clean environment appropriate for semen handling.

Before commissioning, operators should verify electrical connections, straw format, filling and suction tubing, needle alignment, vacuum settings, sealing parameters, and control-system configuration. Routine maintenance includes cleaning the filling and sealing area, inspecting tubing and seals, checking filling and suction needles, maintaining the hopper and working chamber, and replacing consumable components when required.

The final installation procedure should follow the supplied equipment configuration and operating manual.
Project Cases The Four-Channel Semen Straw Filling and Sealing Machine is suitable for commercial livestock reproduction projects requiring efficient and standardized semen straw processing. It can be incorporated into breeding-center and pig farm construction projects as part of a complete semen laboratory workflow.

For EPC contractors, agricultural engineering companies, livestock groups, distributors, and agents, the equipment layout can be coordinated with laboratory zoning, biosecurity requirements, utility planning, environmental conditions, and the overall farm production system.
Product FAQ

Q1: How many semen straws can the machine fill at one time?
A: The four-channel configuration can process 1 to 4 straws per cycle, according to the selected operating mode.

Q2: Can it process both 0.25 ml and 0.5 ml straws?
A: Yes. The corresponding filling and suction components can be configured for both 0.25 ml and 0.5 ml straw formats.

Q3: What sealing technology does the machine use?
A: The machine uses an ultrasonic sealing unit designed for consistent straw sealing and reliable daily operation.

Q4: Can the machine be connected to a straw printing system?
A: Yes. It can operate as a stand-alone filling and sealing machine or be combined with a compatible straw printing and identification system.

Q5: Can it operate in a cooled environment?
A: The equipment can be configured for operation at room temperature or in a cooled processing environment, according to the application and project requirements.

Q6: Can the machine be customized for an international pig farm project?
A: Yes. Configuration can be designed according to straw specifications, production requirements, local electrical standards, laboratory layout, climate, farm conditions, and integration requirements.
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