Tube-100 Manual Semen Tube Filling and Sealing Machine

The Tube-100 Manual Semen Tube Filling and Sealing Machine is designed for small and medium boar studs, pig artificial insemination centers and breeding laboratories that prepare semen doses in flexible semen tubes.

The system combines gravity-assisted manual filling with an electrically powered sealing section, allowing one operator to fill and seal common 40–100 mL semen tubes with simple laboratory procedures.

Its compact stainless-steel structure, 2 L graduated beaker and straightforward controls make it suitable for routine semen packaging where a fully automatic production line is not required.

• Single-Operator Design: Simple workflow allows one person to perform semen tube filling and sealing.
• 40–100 mL Filling Range: Suitable for commonly used boar semen dose volumes.
• 2 L Graduated Beaker: Provides convenient batch semen holding and visual volume monitoring.
• Gravity-Assisted Filling: Semen flows from the elevated reservoir through the connection tube into the semen tube.
• Electric Sealing Unit: Provides consistent heat sealing after the required semen volume is filled.
• Stainless-Steel Frame: Durable construction suitable for routine boar stud laboratory use.
• Compact Benchtop Design: Requires less space than fully automatic semen packaging equipment.
• Easy Cleaning: Accessible filling components simplify routine laboratory hygiene procedures.

Prepared diluted boar semen is placed in the 2 L graduated beaker. The semen flows through the connection tube to the filling position, where the operator controls filling with the supplied clamp and fills each semen tube to the required volume.

After filling, the open end of the semen tube is positioned in the sealing section. The electrically heated sealing mechanism closes the tube to produce a compact semen dose ready for labeling, refrigerated storage and distribution.

Tube dimensions and sealing characteristics may vary by semen tube supplier. Confirm tube material, width, filling volume and sealing compatibility before ordering.

• Boar semen tube filling
• Flexible semen tube heat sealing
• Artificial insemination dose preparation
• Small and medium commercial boar studs
• Pig artificial insemination centers
• Pig genetics and breeding laboratories
• Commercial semen production facilities

• Place the machine on a stable, level laboratory workbench.
• Connect the unit to a properly grounded AC 220 V power supply.
• Install the beaker and connection tube securely before filling semen.
• Flush and sanitize semen-contact components according to laboratory procedures before use.
• Check the sealing surface and heating element before starting daily production.
• Use only compatible semen tubes within the recommended size range.
• Clean filling tubing, clamps and semen-contact parts immediately after production.
• Disconnect the power supply before cleaning or servicing the sealing section.

Q: What is the Tube-100 used for?
A: It is designed for manual filling and electric sealing of flexible boar semen tubes used in pig artificial insemination programs.

Q: What filling volumes are supported?
A: The listed filling range is approximately 40–100 mL.

Q: How large is the semen reservoir?
A: The machine is supplied with a 2-liter graduated beaker.

Q: Does one operator handle the machine?
A: Yes. The compact workflow is designed for convenient single-person operation.

Q: Does the machine require electricity?
A: Yes. The sealing section uses AC 220 V power with approximately 60 W consumption.

Q: Is the filling process automatic?
A: Filling is manually controlled using gravity flow and a clamp, while the sealing section is electrically heated.

Q: Is Tube-100 suitable for commercial boar studs?
A: Yes. It is especially suitable for small and medium semen laboratories that require a simple and economical alternative to fully automatic filling and sealing systems.