Wisdom-100 Semi-Automatic Semen Filling & Sealing Machine

• Semi-automatic filling and sealing system designed specifically for liquid boar semen packaging.
• Suitable for small and medium commercial boar studs and pig AI centers.
• Adjustable filling volume from approximately 40 ml to 100 ml.
• Listed filling accuracy of ±1 ml supports consistent semen dose production.
• Production capacity of up to approximately 300 semen bags per hour.
• Programmable control system improves operational stability and repeatability.
• Touchscreen interface provides convenient parameter setting and machine control.
• No compressed-air supply is required.
• Low-noise operation is suitable for laboratory working environments.
• Highly integrated compact structure saves valuable laboratory bench space.
• Stainless-steel housing provides durability and convenient hygiene management.
• Surface-treated aluminum components improve corrosion resistance and appearance.
• Simple operating procedure reduces operator training requirements.
• Reduced pneumatic and mechanical complexity helps minimize routine maintenance.
• Suitable for standardized filling of commercial pig artificial insemination doses.

• Model: Wisdom-100
• Product Type: Semi-Automatic Boar Semen Filling and Sealing Machine
• Primary Application: Liquid Boar Semen Dose Packaging
• Operating Mode: Semi-Automatic
• Control System: Programmable Electronic Control System
• Operator Interface: Touchscreen Control Panel
• Filling Volume: 40–100 ml Adjustable
• Filling Accuracy: ±1 ml
• Production Capacity: Up to Approximately 300 Bags per Hour
• Compressed Air Requirement: None
• Housing Material: Stainless Steel
• Structural Components: Surface-Treated / Anodized Aluminum Components
• Power Input: AC 220 V / 50 Hz
• Control Output: DC 24 V
• Rated Power: 60 W
• Machine Dimensions: 280 × 480 × 500 mm
• Machine Weight: Approximately 25 kg
• Installation Type: Benchtop
• Typical Users: Boar Studs, Pig AI Centers, Genetic Companies and Commercial Pig Farms

Actual production capacity depends on operator proficiency, semen bag format, filling volume, semen viscosity, workflow arrangement, and production conditions. Final bag compatibility, voltage, plug type, accessories, and control configuration should be confirmed before ordering.

• Semi-automatic filling of extended liquid boar semen.
• Sealing of individual pig artificial insemination semen bags.
• Preparation of standardized 40–100 ml AI doses.
• Small and medium commercial boar studs.
• Pig artificial insemination centers.
• Commercial pig farms with on-site semen processing laboratories.
• Swine genetic and breeding companies.
• Centralized semen production facilities.
• Veterinary reproduction laboratories.
• Swine breeding research and teaching facilities.

• Install the Wisdom-100 on a clean, dry, stable, and level laboratory workbench.
• Provide sufficient clearance around the machine for operation, cleaning, and maintenance.
• Connect the equipment to the specified AC 220 V / 50 Hz electrical supply.
• No external air compressor or compressed-air line is required.
• Install clean semen-transfer tubing and compatible packaging materials according to the equipment procedure.
• Clean and disinfect reusable semen-contact components before production.
• Power on the control system and select the required filling volume.
• Perform an initial test cycle with suitable test liquid before processing valuable semen when required by the laboratory quality-control procedure.
• Verify filling accuracy before beginning routine production.

• Prepare and quality-check the extended boar semen according to the laboratory procedure.
• Connect the semen reservoir or extender container to the filling line.
• Set the required filling volume between 40 ml and 100 ml.
• Position the compatible semen bag correctly at the filling station.
• Start the filling cycle and allow the machine to deliver the programmed volume.
• Guide the filled bag into the sealing position according to the operating procedure.
• Complete the sealing cycle and remove the finished semen dose.
• Inspect the dose for correct volume, seal integrity, leakage, contamination, and package damage.
• Apply required identification and batch information.
• Transfer completed doses to the validated cooling and storage process.

• Disconnect electrical power before maintenance or cleaning of electrical components.
• Flush and clean semen-contact tubing immediately after production according to laboratory procedures.
• Replace disposable tubing or other consumable components when required.
• Clean stainless-steel exterior surfaces with a soft cloth and suitable laboratory cleaning agent.
• Keep the sealing area free from plastic residue and contamination.
• Inspect tubing, connectors, filling components, sealing surfaces, sensors, and electrical cables regularly.
• Periodically verify filling accuracy using calibrated volumetric or weighing methods.
• Do not allow water or disinfectant to enter the touchscreen, control cabinet, electrical connectors, or motor components.
• Store the machine clean and dry when it is not in operation.

Q: What is the Wisdom-100 mainly used for?
A: It is designed for semi-automatic filling and sealing of extended liquid boar semen doses used in commercial pig artificial insemination.

Q: Is the Wisdom-100 fully automatic?
A: No. It is a semi-automatic system. The machine controls metered filling and sealing functions, while the operator assists with bag positioning and product handling.

Q: What filling volume can be programmed?
A: The listed adjustable filling range is approximately 40 ml to 100 ml per semen dose.

Q: What is the filling accuracy?
A: The listed filling accuracy is ±1 ml under appropriate operating conditions.

Q: What is the production capacity?
A: The listed maximum production capacity is approximately 300 semen bags per hour.

Q: Does the machine require an air compressor?
A: No. The Wisdom-100 is designed to operate without an external compressed-air supply, simplifying installation and reducing noise.

Q: How is the machine controlled?
A: The system uses a programmable electronic controller with a touchscreen interface for operating and setting filling parameters.

Q: What material is used for the machine housing?
A: The listed configuration uses stainless-steel housing with surface-treated aluminum structural components.

Q: What power supply is required?
A: The listed electrical input is AC 220 V / 50 Hz, with approximately 60 W rated power.

Q: Is the Wisdom-100 suitable for large boar studs?
A: It is primarily intended for small and medium-volume semen production. High-capacity centralized boar studs may benefit from fully automatic filling, sealing, labeling, and cutting equipment.

Q: How should filling accuracy be checked?
A: Periodic verification can be performed using calibrated volume measurement or gravimetric weighing according to the semen laboratory's quality-control procedure.

Q: Where is the Wisdom-100 typically used?
A: It is suitable for commercial boar studs, pig AI centers, genetic companies, semen processing laboratories, commercial pig farms, veterinary reproduction facilities, and breeding research centers.