Super-100 Automatic Semen Filling & Labeling Machine

• Fully automatic boar semen packaging system for commercial pig AI laboratories.
• Integrates quantitative filling, sealing, labeling, and individual bag cutting.
• Adjustable filling volume from approximately 40 ml to 100 ml.
• Listed filling accuracy of ±1 ml supports standardized semen dose production.
• Production capacity up to approximately 800 semen bags per hour depending on configuration and operating conditions.
• Industrial touchscreen computer provides centralized machine control.
• Automatic operation reduces repetitive manual handling and operator-dependent variation.
• Integrated label printer supports customized production identification.
• Label content can include letters, numbers, and barcodes.
• Automatic sealing helps provide consistent and secure package closure.
• Automatic cutting separates individual finished semen doses from continuous packaging material.
• Suitable for high-volume semen production and distribution programs.
• Medical-style external housing provides a clean and professional laboratory appearance.
• Stainless-steel and anodized aluminum components provide durability and corrosion resistance.
• Designed for straightforward operation, routine cleaning, and maintenance.
• Can be incorporated into complete semen collection, analysis, dilution, filling, storage, and distribution workflows.

• Model: Super-100
• Product Type: Fully Automatic Boar Semen Filling, Sealing and Labeling Machine
• Primary Application: Commercial Liquid Boar Semen Packaging
• Automation Level: Fully Automatic
• Main Processes: Filling, Sealing, Labeling and Bag Cutting
• Filling Volume: 40–100 ml Adjustable
• Filling Accuracy: ±1 ml
• Listed Production Capacity: Up to Approximately 800 Bags per Hour
• Control System: Industrial Computer Central Control
• Operator Interface: Touchscreen
• Label Printing: Automatic
• Printable Label Content: Letters, Numbers and Barcodes
• Housing: New Medical-Style Enclosure
• Structural Material: Stainless Steel and Anodized Aluminum Components
• Power Supply: AC 220 V / 50 Hz
• Rated Power: 55 W
• Machine Dimensions: 1543 × 580 × 748 mm
• Packaging Format: Compatible Continuous Boar Semen Bag System
• Finished Product: Individually Filled, Sealed, Labeled and Cut Pig AI Doses
• Typical Users: Commercial Boar Studs, Pig AI Centers, Genetic Companies and Large Pig Farms

Production speed varies with machine revision, filling volume, packaging material, labeling requirements, operator preparation, and production conditions. Current published specifications for Super-100 variants show approximately 600–800 bags per hour. Final output capacity, compressor requirements, bag compatibility, label format, voltage, accessories, and machine configuration should be confirmed before ordering.

• Fully automatic packaging of extended liquid boar semen.
• Quantitative filling of 40–100 ml pig artificial insemination doses.
• Automatic sealing of boar semen bags.
• Automatic printing and application of semen dose identification labels.
• Automatic cutting and separation of individual semen packages.
• Large commercial boar studs and semen production centers.
• Centralized pig artificial insemination laboratories.
• Swine genetic and breeding companies.
• Large-scale commercial pig breeding farms.
• Regional semen production and distribution centers.
• Veterinary reproduction laboratories.
• High-volume semen packaging and traceability workflows.

• Install the Super-100 on a stable, level, clean, and dry laboratory floor or machine platform.
• Provide sufficient clearance around the filling, labeling, packaging-feed, and finished-product areas.
• Connect the machine to the specified AC 220 V / 50 Hz electrical supply.
• Confirm any additional utility requirements according to the ordered machine configuration.
• Install compatible continuous semen bag material according to the machine feeding direction.
• Connect clean semen-transfer tubing and the prepared semen reservoir.
• Load compatible labels into the label-printing system.
• Clean and disinfect reusable semen-contact components before production.
• Power on the industrial control system and verify touchscreen operation.
• Set the required filling volume, label information, and production parameters.
• Run test cycles to verify filling, sealing, printing, labeling, and cutting before commercial production.

• Prepare and quality-check extended boar semen according to the validated laboratory protocol.
• Confirm semen concentration, motility, dilution ratio, and required dose specification.
• Connect the prepared semen to the machine using hygienic transfer tubing.
• Load the compatible continuous semen bag roll.
• Enter the required filling volume and label information through the touchscreen.
• Start the automatic production cycle.
• Monitor filling, sealing, labeling, and cutting performance during production.
• Periodically inspect completed semen packages for correct volume, seal integrity, label position, print readability, and cutting quality.
• Confirm that batch and boar identification information is correct.
• Transfer completed semen doses to the validated cooling and storage system.

• Stop the machine and disconnect electrical power before mechanical maintenance.
• Flush or replace semen-contact tubing promptly after production.
• Clean and disinfect reusable semen-contact components according to laboratory hygiene procedures.
• Keep the filling nozzle and surrounding area free from semen and extender residue.
• Remove plastic residue from sealing components when required.
• Inspect cutting blades, bag guides, sensors, filling components, and sealing surfaces regularly.
• Keep the printer clean and inspect label feed, ribbon, print head, and label sensor according to the printer maintenance procedure.
• Verify filling accuracy periodically using calibrated volumetric or gravimetric methods.
• Verify barcode readability and printed information when labels are used for traceability.
• Do not allow water or disinfectant to enter the touchscreen, control cabinet, printer, electrical components, or drive mechanisms.

Q: What is the Super-100 mainly used for?
A: It is designed for fully automatic filling, sealing, labeling, and cutting of extended liquid boar semen packages used in commercial pig artificial insemination.

Q: What processes does the machine complete automatically?
A: The Super-100 integrates quantitative semen filling, package sealing, label printing and application, and individual bag cutting into one production sequence.

Q: What filling volume can be selected?
A: The listed adjustable filling range is approximately 40 ml to 100 ml per semen dose.

Q: What is the filling accuracy?
A: The listed filling accuracy is ±1 ml under appropriate operating and calibration conditions.

Q: What is the production capacity?
A: The current product specification lists production capacity up to approximately 800 bags per hour. Published Super-100 versions may vary, so final output should be confirmed for the ordered machine.

Q: What information can be printed on the labels?
A: The listed system can print customer-defined letters, numbers, and barcodes. Other label formats should be confirmed according to printer and software configuration.

Q: Can the label be used for semen traceability?
A: Yes. Labels can be configured to identify information such as boar number, batch number, production date, semen dose code, or barcode according to the production management system.

Q: Does the machine cut the completed bags automatically?
A: Yes. Automatic bag cutting is integrated into the full packaging sequence.

Q: How is the Super-100 controlled?
A: The machine uses a centralized industrial computer with a touchscreen operator interface.

Q: What is the difference between Smart-100 and Super-100?
A: Smart-100 focuses on automatic filling, sealing, and cutting, while Super-100 additionally integrates automatic label printing and labeling for improved identification and traceability.

Q: What are the machine dimensions?
A: The listed overall dimensions are approximately 1543 × 580 × 748 mm.

Q: What power supply is required?
A: The listed electrical specification is AC 220 V / 50 Hz with approximately 55 W rated power. Final electrical and utility requirements should be confirmed before installation.

Q: Is periodic calibration required?
A: Yes. Filling volume, sealing performance, label position, and print quality should be checked periodically as part of the semen laboratory quality-control program.

Q: Where is the Super-100 typically used?
A: It is suitable for commercial boar studs, centralized pig AI centers, genetic companies, large pig breeding farms, regional semen laboratories, veterinary reproduction facilities, and commercial semen distribution centers.