| Product Showcase |
Content |
| Product Name |
Super-100 Fully Automatic Boar Semen Filling and Labeling Machine |
| Product Image |
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| Product Overview |
The Super-100 Fully Automatic Boar Semen Filling and Labeling Machine is designed for high-volume semen dose packaging in commercial boar studs, pig artificial insemination centers and genetics laboratories.
The integrated production process combines semen filling, bag sealing, cutting and automatic labeling, reducing manual handling and improving consistency between finished AI doses.
The export-oriented medical-style enclosure provides a clean professional appearance, while the industrial touchscreen control system supports efficient operation and standardized semen production.
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| Product Gallery |
The Super-100 integrates an industrial touchscreen, continuous semen bag feeding system, precision filling components, sealing and cutting mechanisms, pneumatic actuators and automatic label printing and application in one production line. |
| Key Features |
- Fully Automatic Workflow: Integrates filling, sealing, cutting and labeling in one continuous process.
- High Production Capacity: Export configuration is listed at up to approximately 800 bags per hour.
- High Filling Accuracy: Listed filling accuracy reaches approximately ±1 mL.
- Adjustable Dose Volume: Supports semen filling from approximately 40 to 100 mL.
- Industrial Touchscreen Control: Centralized computer control simplifies parameter setting and production monitoring.
- Automatic Labeling: Labels can include customized letters, numbers and barcodes.
- Durable Construction: Uses corrosion-resistant metal construction with anodized aluminum-finished components.
- Export Medical-Style Enclosure: Clean exterior design suitable for professional semen laboratories and international projects.
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| Working Principle |
Prepared diluted boar semen is supplied to the filling system while continuous semen bags are fed into the packaging section. The industrial controller meters the programmed dose volume into each bag.
After filling, the machine automatically seals and separates the bag, then prints and applies the required identification label. Finished semen doses can be transferred directly to controlled-temperature storage before distribution for artificial insemination.
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| Technical Specifications |
| Model |
Super-100 |
| Product Type |
Fully Automatic Boar Semen Filling, Sealing, Cutting and Labeling Machine |
| Automation Level |
Fully automatic |
| Filling Volume |
40–100 mL adjustable |
| Filling Accuracy |
±1 mL |
| Production Capacity |
Up to approx. 800 bags / hour |
| Control System |
Industrial computer with central touchscreen |
| Main Functions |
Automatic filling, sealing, cutting and labeling |
| Label Content |
Custom letters, numbers and barcodes |
| Packaging Format |
Compatible continuous boar semen bag roll |
| Machine Material |
Metal structure with anodized aluminum-finished components |
| Pneumatic System |
Oil-free compressed-air supply recommended for pneumatic functions |
| Power Supply |
AC 220 V, 50 Hz |
| Rated Power |
55 W |
| Machine Dimensions |
1543 × 580 × 748 mm |
| Recommended Application |
High-volume commercial boar semen packaging |
Production capacity may vary according to filling volume, bag configuration, label settings and operating conditions. Some Super-100 production versions list different maximum speeds, so the final export configuration should be confirmed before ordering.
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| Applications |
- Automatic boar semen dose filling
- Semen bag sealing and cutting
- Automatic dose labeling and identification
- Large commercial boar studs
- Pig artificial insemination centers
- Pig genetics and breeding companies
- Centralized semen production laboratories
- Commercial semen distribution facilities
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| Installation & Maintenance |
- Install the machine on a stable, level floor in a clean semen-processing area.
- Connect the machine to the specified electrical supply and compatible clean compressed-air source where required.
- Confirm that the semen bag roll and labels match the configured packaging system.
- Sanitize all semen-contact tubing and filling components before daily production.
- Check filling accuracy, sealing quality, cutting position and label placement before starting a production batch.
- Keep sensors, touchscreen, rollers and pneumatic components clean and dry.
- Flush and clean semen-contact components immediately after production.
- Disconnect electrical and pneumatic supplies before maintenance or internal servicing.
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| Product FAQ |
Q: What processes can the Super-100 complete automatically?
A: It integrates semen filling, bag sealing, cutting and label printing and application in one production workflow.
Q: What filling volumes are supported?
A: The listed adjustable filling range is approximately 40–100 mL.
Q: What is the filling accuracy?
A: The listed filling accuracy is approximately ±1 mL.
Q: What is the maximum production speed?
A: The current export configuration is listed at up to approximately 800 bags per hour. Actual output depends on operating conditions and machine configuration.
Q: What information can be printed on the label?
A: Label content can be configured with letters, numbers and barcodes according to production and traceability requirements.
Q: Does the machine require compressed air?
A: Pneumatic Super-100 configurations use a compatible clean compressed-air supply, and an oil-free compressor is recommended.
Q: Is the Super-100 suitable for large commercial boar studs?
A: Yes. Its fully automatic workflow, high processing capacity and integrated labeling make it suitable for centralized and high-volume semen production facilities.
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