Super-100 Automatic Semen Filling & Labeling Machine

• Fully automatic packaging system designed specifically for extended liquid boar semen.
• Integrates quantitative filling, sealing, labeling, and individual bag cutting.
• Adjustable filling volume from approximately 40 ml to 100 ml.
• Listed filling accuracy of ±1 ml supports standardized AI dose preparation.
• Production capacity up to approximately 800 semen bags per hour.
• Centralized industrial computer provides coordinated machine control.
• Touchscreen interface simplifies parameter setting and routine operation.
• Automatic label printing supports customized semen identification and traceability.
• Printable label information can include letters, numbers, and barcodes.
• Automatic bag sealing helps provide consistent package closure.
• Automatic cutting separates completed semen doses from continuous packaging material.
• Stainless-steel construction provides durability and convenient laboratory cleaning.
• Anodized aluminum components provide additional corrosion resistance and structural durability.
• Industrialized design helps reduce operator-dependent filling and packaging variation.
• Suitable for continuous medium- and high-volume semen production.
• Can be integrated into complete semen collection, analysis, dilution, packaging, storage, and distribution workflows.

• Model: Super-100
• Product Type: Fully Automatic Boar Semen Filling, Sealing and Labeling Machine
• Version: Stainless Steel
• Primary Application: Commercial Liquid Boar Semen Packaging
• Automation Level: Fully Automatic
• Main Processes: Filling, Sealing, Labeling and Bag Cutting
• Filling Volume: 40–100 ml Adjustable
• Filling Accuracy: ±1 ml
• Listed Production Capacity: Up to Approximately 800 Bags per Hour
• Control System: Centralized Industrial Computer Control
• Operator Interface: Touchscreen
• Label Printing: Automatic
• Printable Label Content: Letters, Numbers and Barcodes
• Main Construction: Stainless Steel
• Additional Structural Finish: Anodized Aluminum Components
• Power Supply: AC 220 V / 50 Hz
• Rated Power: 55 W
• Machine Dimensions: 1543 × 580 × 748 mm
• Packaging Format: Compatible Continuous Boar Semen Bag System
• Finished Product: Individually Filled, Sealed, Labeled and Cut Pig AI Doses
• Typical Users: Commercial Boar Studs, Pig AI Centers, Genetic Companies and Large Pig Farms

Published Super-100 specifications show production capacities of approximately 600–800 bags per hour depending on machine version and publication date. The current product specification lists up to approximately 800 bags per hour. Actual output depends on filling volume, semen bag format, labeling requirements, machine configuration, production preparation, and operating conditions. Final accessories, bag compatibility, label specifications, utilities, and electrical configuration should be confirmed before ordering.

• Fully automatic packaging of extended liquid boar semen.
• Quantitative filling of 40–100 ml pig artificial insemination doses.
• Automatic sealing of commercial boar semen bags.
• Automatic label printing and application.
• Automatic cutting and separation of individual semen packages.
• Commercial boar studs and centralized semen production centers.
• Large pig artificial insemination laboratories.
• Swine genetic and breeding companies.
• Large commercial sow farms and integrated pig breeding groups.
• Regional semen production and distribution centers.
• Veterinary reproduction laboratories.
• High-volume semen packaging and traceability systems.

• Install the Super-100 on a stable, level, clean, and dry laboratory floor or equipment platform.
• Provide sufficient clearance around the machine for bag loading, semen connection, labeling materials, cleaning, and maintenance.
• Connect the machine to the specified AC 220 V / 50 Hz electrical supply.
• Confirm all additional utility requirements according to the ordered configuration.
• Install compatible continuous semen bag material according to the machine feeding direction.
• Connect clean semen-transfer tubing and the prepared semen reservoir.
• Load compatible labels into the automatic labeling system.
• Clean and disinfect reusable semen-contact components before production.
• Power on the industrial control system and verify touchscreen operation.
• Set the required filling volume, label information, and production parameters.
• Run test cycles to verify filling, sealing, labeling, and cutting before processing commercial semen.

• Prepare and evaluate extended boar semen according to the validated laboratory protocol.
• Confirm semen concentration, motility, dilution ratio, target sperm cells per dose, and final dose volume.
• Connect the prepared semen reservoir to the machine through hygienic transfer tubing.
• Install the compatible continuous semen bag roll.
• Enter the required filling volume and label information through the touchscreen.
• Start the automatic packaging cycle.
• Monitor filling, sealing, labeling, and cutting during production.
• Periodically inspect finished packages for correct volume, seal integrity, label position, print readability, and cutting quality.
• Confirm that boar identification, batch information, and production data are correct.
• Transfer completed AI doses to the validated cooling and semen-storage process.

• Stop the machine and disconnect electrical power before mechanical maintenance.
• Flush or replace semen-contact tubing promptly after each production batch.
• Clean and disinfect reusable semen-contact parts according to laboratory hygiene procedures.
• Keep the filling nozzle and surrounding area free from semen and extender residue.
• Remove plastic residue from sealing components when necessary.
• Inspect bag guides, sensors, sealing surfaces, cutting blades, tubing, and connectors regularly.
• Clean the label printer and inspect the print head, label sensor, ribbon, and feed mechanism according to the printer maintenance procedure.
• Verify filling accuracy periodically using calibrated volumetric or gravimetric methods.
• Verify barcode readability and printed traceability information when barcode labels are used.
• Clean stainless-steel surfaces with suitable laboratory-compatible cleaning agents.
• Do not allow water or disinfectant to enter the touchscreen, control cabinet, printer, electrical components, or drive mechanisms.

Q: What is the Super-100 Stainless Steel version mainly used for?
A: It is designed for fully automatic filling, sealing, labeling, and cutting of extended liquid boar semen packages for commercial pig artificial insemination programs.

Q: What processes are automated?
A: The machine automatically performs quantitative filling, bag sealing, label printing and application, and individual package cutting.

Q: What filling volume can be selected?
A: The listed adjustable filling range is approximately 40 ml to 100 ml per semen dose.

Q: What is the filling accuracy?
A: The listed filling accuracy is ±1 ml under appropriate calibration and operating conditions.

Q: What is the production capacity?
A: The current product specification lists production capacity up to approximately 800 bags per hour. Different published Super-100 versions may list lower output, so the final machine version should be confirmed when ordering.

Q: What information can be printed on the labels?
A: The listed system can print letters, numbers, barcodes, and compatible customer-defined identification information.

Q: Can labels be used for semen traceability?
A: Yes. Labels can identify boar number, batch number, production date, dose code, barcode, and other information used by the semen center's traceability system.

Q: What material is used for this version?
A: This version is based on stainless-steel construction with anodized aluminum components or finishes according to the listed specification.

Q: Why choose the stainless-steel version?
A: Stainless steel provides a durable, corrosion-resistant, and easy-to-clean external structure suitable for intensive use in professional semen processing laboratories.

Q: Does the machine automatically cut completed semen bags?
A: Yes. Automatic bag cutting is integrated into the complete packaging cycle.

Q: What is the difference between the stainless-steel and medical-housing Super-100 versions?
A: Their core filling, sealing, labeling, and cutting functions are similar. The primary difference is the external machine structure and housing design, with this version emphasizing stainless-steel construction.

Q: What power supply is required?
A: The listed electrical specification is AC 220 V / 50 Hz with approximately 55 W rated power.

Q: What are the machine dimensions?
A: The listed overall dimensions are approximately 1543 × 580 × 748 mm.

Q: Is periodic calibration required?
A: Yes. Filling volume, sealing quality, label position, print quality, and cutting performance should be checked periodically as part of the semen laboratory quality-control program.

Q: Where is the Super-100 typically used?
A: It is suitable for commercial boar studs, centralized pig AI centers, swine genetic companies, large breeding farms, regional semen laboratories, veterinary reproduction facilities, and commercial semen distribution centers.